A Simplified Simulation Model for Buried Hot Oil Pipeline Temperature Field During Shutdown

Lei Chen, Junjie Gao, Gang Liu, Cheng Chen
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Abstract

The temperature drop of waxy crude oil after a shutdown is the basic premise for restarting relative mechanical calculation. However, computational accuracy has been paid much more attention excessively in the relevant techniques proposed in the previous researches for this calculation but ignoring the practicability of the calculation results. In this paper a new mathematical model is established for a buried hot crude oil pipeline during shutdown with the simplified complex physical process of oil cooling process reasonably, in which the heat transfer mode of crude oil is divided into pure convection heat transfer and pure heat conduction with stagnation point temperature neglecting the difference of radial temperature. The quasi periodic property theory of soil temperature field is referenced to be as the boundary condition for the thermal influence region. A numerical solution with a structured grid and an analytical solution under polar coordinate are respectively applied for the soil region and other regions including pipe wall, wax layer and insulation layer. The finite volume method is adopted to discretize the heat transfer control equation at the same time the boundary conditions are treated by the additional source term method. The simulation results of the new model are verified by a temperature field tested experiment, especially analyzing the temperature deviation between the simulation and the equivalent mean value of actual oil temperature. At last the effect of buried depth of pipeline on the temperature profiles during normal operation and the temperature drop process of crude oil were investigated based on the simplified model.
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埋地热油管道停机温度场的简化仿真模型
含蜡原油停运后的温度下降是重新启动相对力学计算的基本前提。然而,在以往的研究中,对该计算提出的相关技术过于注重计算精度,而忽略了计算结果的实用性。本文合理简化了原油冷却过程的复杂物理过程,建立了埋地热原油管道停运过程的数学模型,其中原油的传热方式分为纯对流换热和纯导热两种,其中驻点温度忽略径向温差。引用土壤温度场的准周期性质理论作为热影响区的边界条件。对土体区域和管壁、蜡层、保温层等区域分别采用结构网格的数值解和极坐标下的解析解。采用有限体积法对传热控制方程进行离散化,同时采用附加源项法处理边界条件。通过温度场测试实验验证了新模型的模拟结果,并分析了模拟结果与实际油温等效平均值之间的温度偏差。最后,在简化模型的基础上,研究了管道埋深对正常运行温度分布和原油降温过程的影响。
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