Computational, theoretical and experimental study of the working medium flow regimes in the gate valve internal bypasses

V. Z. Muftakhov, I.R. Chinyayev, A. Fominykh, A. V. Chernyshev
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Abstract

Demand is growing in technological lines of the oil and gas industry for stop-control valves that provide the required throughput characteristic at the pressure drop of 25 MPa or more. Compared to valves, the gate valves have the lower resistance coefficient in the open position. Slide stop-control devices are widely used as the stop-control valves. The most important problems that arise in designing such devices include determination of the hydraulic and cavitation characteristics and of the specific pressure at the gate. Internal bypass introduction in the control valves makes it possible to increase regulation accuracy at the high pressure drops, and using it in the gate valves to reduce forces in displacement of the stop-control elements and specific pressure at the gate when opening/closing, as well as to determine the point of the cavitation bubbles collapse in the flow. A method for calculating hydraulic characteristics of the bypass and a method for determining its throughput characteristics on the basis of computational and theoretical research using the modern engineering analysis system are proposed.
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闸阀内旁通工作介质流态的计算、理论和实验研究
石油和天然气行业的技术生产线对截止控制阀的需求正在增长,这些截止控制阀可以在压力降为25 MPa或更高的情况下提供所需的吞吐量特性。与阀门相比,闸阀在开启位置的阻力系数较低。滑动式截止控制装置作为截止控制阀被广泛应用。在设计这种装置时出现的最重要的问题包括确定水力和空化特性以及闸口处的比压力。在控制阀中引入内旁路,可以提高高压降下的调节精度,在闸阀中使用内旁路,可以减小截止控制元件的位移力和闸板开启/关闭时的比压,也可以确定流体中空化气泡的崩溃点。利用现代工程分析系统,在计算和理论研究的基础上,提出了一种计算旁路水力特性和确定旁路流量特性的方法。
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