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Method for calculating parameters of the equidistant toroidal shell of a composite balloon 复合气球等距环面壳的参数计算方法
Pub Date : 2023-08-01 DOI: 10.18698/0536-1044-2023-8-87-95
M. Komkov, Y. Badanina
The paper considers a promising high-pressure toroidal composite cylinder. It proposes a design option, where its load-bearing shell is reinforced with strong fibers along the meridian. Calculated dependences were obtained to determine the shape of the equal-strength toroidal shell generatrix registered by the elliptic integrals. The generatrix consisted of two smooth curves symmetrically located relative to the horizontal axis and intersecting at the acute angle. The annular frame made by the fibers circumferential winding was installed along the circle, where the revolution surfaces formed by the indicated curves intersected; the frame was made by circumferential winding of the fibers. Numerical example is provided, where geometric and mass characteristics of the designed toroidal pressure vessel were calculated.
本文研究了一种很有前途的高压环形复合材料气缸。它提出了一种设计方案,它的承重壳沿着子午线用强纤维加固。通过椭圆积分,得到了确定等强度环面壳母阵形状的计算依赖关系。母线由两条光滑的曲线组成,它们相对于水平轴对称地定位,并以锐角相交。沿所述圆安装由所述纤维周向缠绕而成的环形框架,所述环形框架与所述曲线形成的旋转面相交;框架是由纤维的圆周缠绕制成的。给出了数值算例,计算了所设计的环形压力容器的几何特性和质量特性。
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引用次数: 0
Selecting material and geometrical parameters for a boring cutter used in machining the nickel-based coatings 镍基涂层镗刀材料和几何参数的选择
Pub Date : 2023-08-01 DOI: 10.18698/0536-1044-2023-8-78-86
R. J. Bashirov, F. Amirov
Design and development of a technology for machining the parts to be restored in the repair industry includes selection of their machining method and modes, cutting tools, etc., and is a complex task, which solution determines the restored product quality. Machining quality largely depends on the metal machinability, which is understood as the material ability to be cut. The paper considers features of a bush machining after restoration of the worn inner surface, this operation consists of black, clean and fine boring, as well as of honing. Operations of black and clean boring are the most difficult in machining the restored bushes. This happens because hardness of the resulting layers is in the range of HRC 48…55 after induction sintering with subsequent rolling, which complicates the cutters operation in bush boring. The PG-SR2 powder having the Ni-Cr-B-Si alloying system is used in the built-up welding of parts working under wear, corrosion, erosion and elevated temperature conditions. Rolling is eliminating significant waviness and surface roughness resulting from sintering. One of the important issues in machining the coatings applied by centrifugal induction sintering is selection of the cutting tool material for black and clean boring.
维修行业待修复零件加工技术的设计与开发,包括其加工方法和方式的选择、刀具的选择等,是一项复杂的任务,其解决方案决定了修复产品的质量。加工质量在很大程度上取决于金属的可加工性,即材料被切削的能力。本文研究了衬套磨损内表面修复后的加工特点,该加工包括黑色、清洁、精细镗削和珩磨。黑镗和净镗是修复衬套加工中最困难的工序。这是因为在感应烧结和随后的轧制后,所得到的层的硬度在hrc48…55之间,这使得刀具在轴套镗孔中的操作变得复杂。具有Ni-Cr-B-Si合金体系的PG-SR2粉末用于在磨损、腐蚀、侵蚀和高温条件下工作的零件的组合焊接。轧制消除了由烧结引起的明显的波纹和表面粗糙度。离心感应烧结涂层加工中的一个重要问题是黑净镗削刀具材料的选择。
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引用次数: 0
Theoretical evaluation of efficiency of a spherical ball gear operating in the multiplier mode 球齿轮在倍增器模式下工作效率的理论评价
Pub Date : 2023-08-01 DOI: 10.18698/0536-1044-2023-8-32-40
M. Lustenkov, E. Lustenkova
The paper considers issues of creating multipliers for the medium power wind generators. It proposes a basic kinematic diagram of the multiplier mechanism based on the spherical ball gear. The satellite makes a spherical motion during the gear operation, and the intermediate rolling elements mounted on the satellite in two rows are moving along the drive shaft and the housing sleeve treads. The gear under study makes it possible to realize large values of the gear ratios and speed multiplication factors with small overall dimensions and weight, respectively. An algorithm was developed for theoretical determination of the gear average efficiency in the reducer and multiplier modes depending on its geometric parameters and friction coefficients. The paper studies influence of the multiplier coefficient transfer, difference in the number of balls in the satellite rows and friction coefficient on the efficiency. Computer simulation results of the gear operation were received in the NX system, which confirmed the obtained theoretical dependencies.
本文研究了中功率风力发电机组乘数设置问题。提出了基于球齿轮的乘法器机构的基本运动学图。卫星在齿轮运转时作球面运动,安装在卫星上的两排中间滚动体沿传动轴和轴套踏面运动。所研究的齿轮可以在较小的整体尺寸和重量下实现较大的传动比和速度倍增系数。提出了一种基于齿轮几何参数和摩擦系数的减速器和乘法器平均效率理论求解算法。研究了乘数系数传递、卫星排球数差和摩擦系数对效率的影响。在NX系统中获得了齿轮运行的计算机仿真结果,验证了所获得的理论相关性。
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引用次数: 0
Tool and workpiece deformation effect in the cutting speed direction on the machining dynamics 刀具和工件在切削速度方向上的变形对加工动力学的影响
Pub Date : 2023-08-01 DOI: 10.18698/0536-1044-2023-8-51-67
V. Zakovorotny, V. Gvindzhiliya, K. V. Kislov, D. Veremeev
Numerous studies were devoted to studying the dynamic cutting system considered in combination of the tool and the workpiece sub-systems interacting through a dynamic connection formed by the machining process. Dynamic coupling is simulated by the cutting forces represented in the system state coordinates, which determines the system properties. Several models were proposed to describe the dynamic connection reflecting various experimentally observed effects and contributing to the self-excitation. Regenerative effect of the tool trace left on the workpiece at the previous revolution was considered. The regenerative effect was studied on the basis of assumption that the retarding argument in the forces description was remaining unchanged. The paper studies the regenerative effect influence on dynamic properties of the cutting process taking into account (unlike the known works) the retarded argument dependence on the tool deformation displacement. This could fundamentally change properties of the system under consideration in the unity of stability and the attracted formed deformation displacement sets (limit cycles, invariant tori and chaotic attractors). Results of the mathematical simulation are presented taking into account the regenerative self-excitation, where the retarded argument is the state coordinates function. Bifurcation diagrams of attracting sets of the deformation displacements are considered, and conditions for formation of their superlow-frequency components of the complex spatial-temporal structure are discussed. Research results are aimed at determining the machining conditions based on requirements for ensuring the specified quality of parts manufacturing using the longitudinal turning example.
许多研究致力于研究刀具和工件子系统通过加工过程形成的动态连接相互作用的动态切削系统。通过系统状态坐标中表示的切削力来模拟动态耦合,从而决定了系统的性能。提出了几个模型来描述动态连接,反映了各种实验观察到的效应,并有助于自激。考虑了刀具在前一次旋转时残留在工件上的轨迹的再生效应。在假设力描述中的延迟参数保持不变的基础上,研究了再生效应。本文研究了再生效应对切削过程动态特性的影响,考虑了(与已知作品不同的)刀具变形位移对延迟参数的依赖。这可以从根本上改变所考虑的系统在稳定性和吸引形成的变形位移集(极限环、不变环面和混沌吸引子)的统一中的性质。给出了考虑再生自激励的数学仿真结果,其中延迟参数为状态坐标函数。考虑了变形位移吸引集的分岔图,讨论了其在复杂时空结构中超低频分量的形成条件。研究结果旨在以纵向车削为例,在保证零件制造规定质量的基础上确定加工条件。
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引用次数: 0
Compression rate influence on the internal combustion engine efficiency 压缩率对内燃机效率的影响
Pub Date : 2023-08-01 DOI: 10.18698/0536-1044-2023-8-16-22
J. H. Agalarov, T. J. Hasanova
Nowadays, engines with the adjustable compression ratio are not used, which apparently could be explained by their design complexity. However, the known twin-shaft machines could be introduced without significant complications. Thus, a decrease in the engine efficiency at the increased crankshaft speed could be compensated by the compression ratio. The paper presents results of calculating efficiency and fuel consumption at the compression ratio of 8.6 and crankshaft speed of 2000 and 4000 min–1, as well as at the compression ratio of 13 and rotation speed of 4000 min–1 for the combustion character indicators equal to 3 and 1. It shows the indicated characteristics approximation at the higher rotation frequency to those at the lower rotation frequency with the increased compression. The engine parameters for various modes based on the Wiebe theory previously calculated made it possible to determine efficiency and fuel consumption for the corresponding engine operating modes.
目前,压缩比可调的发动机已不再使用,这显然与发动机设计的复杂性有关。然而,已知的双轴机器可以在没有显著复杂性的情况下引入。因此,在曲轴转速增加时,发动机效率的降低可以通过压缩比来补偿。本文给出了在压缩比为8.6、曲轴转速为2000和4000 min-1、压缩比为13、转速为4000 min-1时燃烧特性指标为3和1的效率和油耗的计算结果。结果表明,随着压缩量的增加,高旋转频率下的特征与低旋转频率下的特征近似。基于先前的Wiebe理论计算的各种模式下的发动机参数,可以确定相应的发动机工作模式的效率和燃油消耗。
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引用次数: 0
Approximate determination of losses in characteristic velocity and increments in flight altitude of the multistage launch vehicle upper stages 多级运载火箭上段特征速度损失和飞行高度增量的近似确定
Pub Date : 2023-08-01 DOI: 10.18698/0536-1044-2023-8-126-135
L. Mukhamedov, D. A. Kirievskii
An important role is assigned to design-ballistic calculations at the initial stage of developing a new type of the launch vehicle. Results of such calculations are a necessary condition in solving a more general multidimensional boundary value problem of the ballistic design. It should be noted that ballistic conditions determine the design-ballistic parameters ratio to solve the boundary value problem, and its algorithms could be used as components of the higher-level optimization problems. In order to save computer time, development of the so-called fast algorithms implemented using the analytical approaches to solving a ballistic problem becomes expedient. In the logical chain of calculation dependencies making part of the ballistic calculation algorithms, the main are those relations that connect losses in the characteristic velocity with the design and ballistic parameters. They are understood as the minimum set of parameters that uniquely determine the rocket trajectory. Analytical calculated dependences of the characteristic velocity losses and of the flight altitude increments on the design-ballistic parameters of the second and third stages of three-stage launch vehicles were derived.
在研制新型运载火箭的初始阶段,设计弹道计算起着重要的作用。这些计算结果是解决更一般的弹道设计多维边值问题的必要条件。需要注意的是,求解边值问题时,弹道条件决定了设计-弹道参数比,其算法可以作为更高级优化问题的组成部分。为了节省计算机时间,利用解析方法来解决弹道问题的所谓快速算法的发展变得有利。在构成弹道计算算法的计算依赖逻辑链中,主要是特征速度损失与设计参数和弹道参数之间的关系。它们被理解为唯一决定火箭轨迹的最小参数集。推导了三级运载火箭二级和三级设计弹道参数与特征速度损失和飞行高度增量的解析计算关系。
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引用次数: 0
Computational, theoretical and experimental study of the working medium flow regimes in the gate valve internal bypasses 闸阀内旁通工作介质流态的计算、理论和实验研究
Pub Date : 2023-08-01 DOI: 10.18698/0536-1044-2023-8-109-116
V. Z. Muftakhov, I.R. Chinyayev, A. Fominykh, A. V. Chernyshev
Demand is growing in technological lines of the oil and gas industry for stop-control valves that provide the required throughput characteristic at the pressure drop of 25 MPa or more. Compared to valves, the gate valves have the lower resistance coefficient in the open position. Slide stop-control devices are widely used as the stop-control valves. The most important problems that arise in designing such devices include determination of the hydraulic and cavitation characteristics and of the specific pressure at the gate. Internal bypass introduction in the control valves makes it possible to increase regulation accuracy at the high pressure drops, and using it in the gate valves to reduce forces in displacement of the stop-control elements and specific pressure at the gate when opening/closing, as well as to determine the point of the cavitation bubbles collapse in the flow. A method for calculating hydraulic characteristics of the bypass and a method for determining its throughput characteristics on the basis of computational and theoretical research using the modern engineering analysis system are proposed.
石油和天然气行业的技术生产线对截止控制阀的需求正在增长,这些截止控制阀可以在压力降为25 MPa或更高的情况下提供所需的吞吐量特性。与阀门相比,闸阀在开启位置的阻力系数较低。滑动式截止控制装置作为截止控制阀被广泛应用。在设计这种装置时出现的最重要的问题包括确定水力和空化特性以及闸口处的比压力。在控制阀中引入内旁路,可以提高高压降下的调节精度,在闸阀中使用内旁路,可以减小截止控制元件的位移力和闸板开启/关闭时的比压,也可以确定流体中空化气泡的崩溃点。利用现代工程分析系统,在计算和理论研究的基础上,提出了一种计算旁路水力特性和确定旁路流量特性的方法。
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引用次数: 0
Heat release in a diesel engine operating on the gas fuel 柴油机以燃气为燃料时的热量释放
Pub Date : 2023-08-01 DOI: 10.18698/0536-1044-2023-8-117-125
P.Yu. Malyshkin, A. N. Kartashevich, S. Plotnikov, G. E. Zabolotskikh
The paper studies the combustion process that ensures operation of a tractor diesel engine with external mixture formation to determine type and proportion of the gas fuel added to the tractor diesel engine cylinders with fresh charge providing alteration in the mixture formation from internal to the external. To confirm reliability of the theoretical assumptions, the 4CHN 11.0/12.5 (D-245.5S2) diesel engine was experimentally studied on the RAPIDO SAK N679 load electric brake stand (Germany) with the 250 kW balancing pendulum machine and using specialized equipment for indexing. Alteration from the internal mixture formation in the tractor diesel cylinders to the external occurring at the constant diesel fuel injection rate was theoretically substantiated. For the given load-speed operation mode, the type of gas fuel was determined, i.e. the propane-butane mixture added to the main diesel fuel in an amount of 38% or more by weight. It was experimentally established that addition of up to 40% gas fuel to the diesel fuel completely eliminated the diffusion phase in the combustion process, which indicated transition of the diesel engine operation from the internal mixture formation to the external.
本文研究了一种外部混合气形成的拖拉机柴油机运行的燃烧过程,确定了在混合气形成由内到外发生变化的情况下,用新装药向拖拉机柴油机气缸中添加气体燃料的种类和比例。为了验证理论假设的可靠性,在德国RAPIDO SAK N679负载电制动架上,采用250 kW平衡摆机和专用分度设备对4CHN 11.0/12.5 (D-245.5S2)柴油机进行了实验研究。从理论上证实了恒定燃油喷射速率下拖拉机柴油机缸内混合气形成与缸外混合气形成的变化。对于给定的负载-转速运行模式,确定燃气燃料的类型,即丙烷-丁烷混合物添加到主柴油中,其添加量按重量计为38%或更多。实验证实,在柴油中添加高达40%的气体燃料,完全消除了燃烧过程中的扩散阶段,标志着柴油机运行由内部混合气形成向外部混合气形成转变。
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引用次数: 0
Determination of the bones stress-strain state by the computer tomography data 用计算机断层扫描数据测定骨骼应力-应变状态
Pub Date : 2023-08-01 DOI: 10.18698/0536-1044-2023-8-3-15
O. Gerasimov, R.R. Rakhmatulin, T. Baltina, O. Sachenkov
Numerical simulation of the inhomogeneous medium elements appears to be one of the current trends in the continuum mechanics. Approaches based on combined application of the non-destructive testing and numerical simulation methods were significantly developed. The paper proposes a technique for numerical simulation of the porous structure elements based on their computer tomography. Calculations were carried out by the finite element method using the eight-node isoparametric finite element of the continuous medium with linear approximation of the geometric parameters and the displacement field. Stiffness matrix of each finite element was integrated by using the weight function; its values corresponded to the material permeability in the current microelement volume. A static calculation technique for the porous structure elements is described based on the material spatial distribution. Simulation was carried out on the example of samples of the pygmy pigs bone organs. The tests corresponded to a three-point bend. Computational grids were constructed by filtering at the threshold value that set fraction of the elastic material content in the volume. Numerical calculations made it possible to determine the displacement field and the stress-strain state. Data reliability was established on the basis of the energy distribution error over the voltages. Results were validated according to the full-scale experiment data. The relative error was of 3...10%; therefore, simulation described the sample mechanical destruction with sufficient degree of reliability. The proposed technique demonstrated its efficiency in solving the problem of describing behavior of the inhomogeneous media elements exposed to the external loads both due to high performance at the numerical model construction stage, and due to excluding the need to accurately restore the sample computational domain.
非均匀介质单元的数值模拟是当前连续介质力学的发展趋势之一。基于无损检测与数值模拟相结合的方法得到了显著发展。本文提出了一种基于计算机断层扫描的多孔结构单元数值模拟技术。采用几何参数和位移场线性逼近的连续介质八节点等参有限元方法进行有限元计算。利用权函数对各有限元单元的刚度矩阵进行积分;其值对应于材料在当前微元素体积中的渗透率。介绍了一种基于材料空间分布的多孔结构单元静力计算方法。以侏儒猪骨骼器官为例进行了仿真。这些试验符合三点弯曲。计算网格是通过在设定体积中弹性材料含量的分数的阈值处进行滤波来构建的。数值计算使确定位移场和应力应变状态成为可能。数据可靠性建立在电压上能量分布误差的基础上。根据全尺寸实验数据对结果进行了验证。相对误差为3 ~ 10%;因此,模拟对试样的力学破坏具有足够的可靠性。由于在数值模型构建阶段的高性能,并且由于排除了精确恢复样本计算域的需要,所提出的技术在解决描述受外部载荷作用的非均匀介质单元的行为问题方面证明了它的有效性。
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引用次数: 0
Transient processes in an active vibration isolation system with the vibroactive forces inertial compensator 含主动振力惯性补偿器主动隔振系统的瞬态过程
Pub Date : 2023-08-01 DOI: 10.18698/0536-1044-2023-8-23-31
Y. Buryan, V. Shalai, D. V. Sitnikov, A. Buryan
Transient processes were analyzed in the automatic control system of the vibroactive forces electrodynamic compensator. Active vibration isolation system was considered, where a pneumatic spring based on the rubber-cord shell and the vibroactive forces electrodynamic compensator with a hydraulic inertial motion transducer were combined in a single construct. The paper shows that to ensure high efficiency of the vibration isolation, the gain in the electrodynamic compensator control circuit should be sufficiently large, but this leads to an increase in the transient process and the oscillation period duration. The proportional-integral controller could be introduced to reduce the oscillation index in the control system. However, the inertial mass oscillation center is shifting in the electrodynamic compensator in this case, which could lead to losses in its performance. An approach to solving this problem is proposed using the mechanism of averaging the measured current in the control coil and subtracting it from the current value, which makes it possible to eliminate the inertial mass shift while maintaining the transient process short duration, when a proportional-integral controller is included in the control circuit. It is shown that reducing the transient process period due to inclusion of the proportional-integral controller in the control circuit significantly increases the vibration isolation efficiency in the vibroactive forces non-stationary mode, for example, in the start-stop mode.
分析了电动力补偿器振动主动力自动控制系统的瞬态过程。将基于橡胶绳壳的气动弹簧和带液压惯性运动传感器的电动力补偿器组合在一起,设计了主动隔振系统。研究表明,为保证隔振的高效率,电动力补偿器控制电路的增益应足够大,但这会导致暂态过程和振荡周期持续时间的增加。可以引入比例积分控制器来降低控制系统的振荡指标。然而,在这种情况下,电动力补偿器的惯性质量振荡中心发生了移位,可能导致其性能损失。提出了一种解决该问题的方法,即在控制电路中加入比例积分控制器,将控制线圈中的测量电流取平均值,从电流值中减去测量电流,从而在保持瞬态过程持续时间较短的情况下消除惯性质量偏移。结果表明,由于在控制电路中加入比例积分控制器,减少了瞬态过程周期,显著提高了振动力非平稳模式(例如启停模式)的隔振效率。
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引用次数: 0
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Proceedings of Higher Educational Institutions. Маchine Building
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