Commissioning and Cold Test of HLLW Vitrification Plant of China

Minzhi Ruan, Yingzi Liu, Jinyao Zhang, Minhang Sun, Xuelian Liu
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Abstract

Prior to radioactive operations, the Vitrification Plant of China (VPC) will implement a cold-commissioning plan or strategy that will include functional test, water test, simulant test and glass pouring test to not only test the process systems, auxiliary systems and melter performance, but also allow operators to increase facility operating experience and be familiar with remote handling in hot cells before introducing radioactive material into the plant. The process technique used is based on the German liquid fed ceramic-lined electric waste glass melter (LFCM) designed to process high level liquid waste (HLLW) containing highly noble metals (Ru, Rh, Pd). Several batches of simulants tests are performed and the operation data including melter temperature and initiating procedure are analyzed. A maximum process rate is determined according to the applied process parameters including the high operating temperature. And in different operating modes, including idling mode and operating mode, the effect of different feed rates on the formation of the cold cap and the temperature in different areas of the melter are investigated. The paper gives an overview about the current status of the VPC plant. The strategy of commissioning and cold test operations are described in detail.
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中国高低温玻璃化装置调试及冷态试验
在放射性操作之前,中国玻璃化工厂(VPC)将实施冷调试计划或策略,包括功能测试,水测试,模拟测试和玻璃浇注测试,不仅测试工艺系统,辅助系统和熔体性能,而且允许操作员在将放射性物质引入工厂之前增加设施操作经验并熟悉热室中的远程处理。所使用的工艺技术是基于德国液态陶瓷衬里电废玻璃熔炼机(LFCM)设计的,用于处理含有高贵金属(Ru, Rh, Pd)的高水平废液(HLLW)。进行了几批模拟试验,分析了熔体温度和启动程序等运行数据。根据应用的工艺参数(包括高操作温度)确定最大工艺速率。在不同的运行模式下,包括空转模式和正常运行模式,研究了不同进料速率对冷帽形成和不同区域温度的影响。本文概述了VPC装置的现状。详细介绍了调试和冷试运行的策略。
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