Abiadura handiko entseguak egiteko forjaketa-mailu baten garapena

Julen Agirre Bikuña, Peio Arrese Irazabal, Nagore Otegi Martinez, Lander Galdos Errasti
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Abstract

Hammer forging is a widely employed manufacturing process to produce parts with excellent mechanical properties. In order to achieve an optimal process design, finite element modelling is broadly utilized in industry and research. It is well known that to obtain accurate simulation results, accurate material characterization have to be performed. Although material behaviour of metals under hammer forging conditions are of great industrial interest, few materials have been tested in such high strain rates due to the lack of laboratory machines for high-speed testing. With the objective of addressing that gap, this paper presents a novel automatic forging simulator comprised of an instrumented forging hammer capable of performing high-speed deformations. In this work, results of high strain rate tests performed on the developed hammer were evaluated obtaining promising conclusions.
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锤锻是一种广泛应用的制造工艺,用于生产具有优异机械性能的零件。为了实现最优的工艺设计,有限元建模在工业和研究中得到了广泛的应用。众所周知,为了获得准确的模拟结果,必须进行准确的材料表征。虽然金属在锤锻条件下的材料行为具有很大的工业兴趣,但由于缺乏用于高速测试的实验室机器,很少有材料在如此高的应变率下进行测试。为了解决这一问题,本文提出了一种新型的自动锻造模拟器,该模拟器由一个能够进行高速变形的锻锤组成。在这项工作中,对所开发的锤进行了高应变率试验的结果进行了评估,得到了有希望的结论。
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