Casing design of the KY slim hole well in “X” Geothermal field

Kelvin Yong, K. Pudyastuti, Rizki Akbar
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Abstract

Geothermal exploration activities including exploration drilling are important stages in a geothermal project. The high uncertainty of the amount of reserves and costs incurred in geothermal projects is a reason for investors to be reluctant to invest at this stage. One alternative is to use slim hole drilling technology instead of using standard hole or big hole technology. Slim hole drilling technology has long been applied in Indonesia in 1993 but has not continued its application. In 2015, slim hole drilling technology began to be used again at the Ijen geothermal field, East Java. Therefore, it is necessary to review the slim hole drilling, especially the casing design and hoisting rig capacity. The purpose of this study is to design a casing for slim hole KY well drilling, namely determining the casing seat at each depth, calculating the thermal stress value which is considered in calculating burst, collapse, and tension pressures. In addition to the casing design, rig sizing calculations were carried out, especially hoisting rig capacity in field X using slim hole reflection well data in the Ijen area, East Java. The results obtained are the determination of the minimum casing setting depth for the production liner 1500 m grade L-80, production casing 680 m, grade L-80, surface casing 240 m grade K-55, and conductor casing 30 m grade K-55. the results of thermal stress analysis, the maximum temperature obtained in the production casing is 425.3ºF and the production liner is 426.67ºF. 
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X地热田KY小井套管井设计
包括勘探钻井在内的地热勘探活动是地热工程的重要阶段。地热项目的储量和成本的高度不确定性是投资者不愿在这个阶段投资的一个原因。一种替代方案是使用小井眼钻井技术,而不是使用标准井眼或大井眼技术。小井眼钻井技术早在1993年就在印度尼西亚应用,但没有继续应用。2015年,小井眼钻井技术开始在东爪哇的Ijen地热田再次使用。因此,有必要对小井眼钻井进行审查,特别是套管设计和吊装钻机的能力。本研究的目的是设计一套适用于KY小井眼钻井的套管,即确定每个深度的套管座,计算热应力值,计算爆裂压力、崩溃压力和拉压力。除了套管设计之外,还进行了钻机尺寸计算,特别是利用东爪哇Ijen地区的小井眼反射井数据,对X油田的钻机容量进行了提升。结果确定了以下几种套管的最小下入深度:1500 m级的L-80、680 m级的L-80、240 m级的K-55、30 m级的K-55。热应力分析结果表明,生产套管最高温度为425.3ºF,生产尾管最高温度为426.67ºF。
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