Education 4.0: Integrating Codes, Standards, and Regulations in the Chemical Engineering Curriculum

D. Galatro, Sourojeet Chakraborty, Ning Yan, N. Goodarzi, Jeffrey S. Castrucci, Marko Saban
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Abstract

Education 4.0 is the framework to facilitate the development of skills and competencies of engineering students required for Industry 4.0 through the integration of Industry 4.0 applied concepts, networked approach, digitalization of higher education institutions (HEI), and online advancement of teaching and learning practices. In the chemical engineering curriculum of several HEIs, considerable progress in implementing this framework has been made by including computer-aided design tools, updating manufacturing technologies, using simulation and analysis of virtual models, and implementing data analytics in engineering courses and programs. Process and plant design courses such as Plant Design demand that undergraduate students leverage knowledge from core courses completed during first three years of their degree program by developing a plant's conceptual design. This course clearly sets a pathway to integrate Education 4.0 to Industry 4.0. All stakeholders of this course (students, teaching team, and clients) can progressively identify challenges and opportunities to optimize this integration. Many suggested improvements might require a vertical integration of new concepts in the chemical engineering curriculum, involving courses of different levels throughout the undergraduate curriculum. Nevertheless, we consider that immediate actions shall be taken by teaching teams and industry partners in courses such as Plant Design for students achieving the required competencies and skills before graduating from universities. For instance, running a successful multi-disciplinary engineering team for plant design in the industry will require undergraduate students to become familiar with codes, standards, and regulations. According to our industry partners, this lack of familiarization significantly affects the learning curve of junior engineers at work and shows a disconnection between what is learned at university and what is required in the workplace. To facilitate the transition of our students into the process design industry in the framework of Education 4.0-Industry 4.0, in this work, we describe and present the results of applying a strategy to tackle this challenge by (i) identifying the currently applicable codes, standards, and regulations in the process engineering industry for each technical deliverable (process flow diagram, piping and instrumentation diagram, line list, plot plan, design of equipment, risk management, and safety documents) of the course; (ii) designing and delivering workshops to describe and illustrate their applicability; and (iii) creating a written set of guidelines applicable to the course and the workplace.
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教育4.0:在化学工程课程中整合规范、标准和法规
教育4.0是一个框架,通过整合工业4.0应用概念、网络化方法、高等教育机构数字化以及在线教学实践,促进工业4.0所需工程学生技能和能力的发展。在一些高等院校的化学工程课程中,通过将计算机辅助设计工具、更新制造技术、使用虚拟模型的仿真和分析以及在工程课程和项目中实施数据分析,在实施这一框架方面取得了相当大的进展。过程和植物设计课程,如植物设计,要求本科学生利用前三年完成的核心课程的知识,开发一个植物的概念设计。这门课程为教育4.0与工业4.0的融合提供了清晰的路径。本课程的所有利益相关者(学生、教学团队和客户)都可以逐步识别挑战和机会,以优化这种整合。许多建议的改进可能需要在化学工程课程中纵向整合新概念,在整个本科课程中涉及不同层次的课程。尽管如此,我们认为教学团队和行业合作伙伴应立即采取行动,在工厂设计等课程中帮助学生在大学毕业前获得所需的能力和技能。例如,要在行业内成功地管理一个多学科的工厂设计工程团队,就需要本科生熟悉规范、标准和法规。根据我们的行业合作伙伴的说法,这种熟悉程度的缺乏严重影响了初级工程师在工作中的学习曲线,并显示了在大学学到的知识与工作场所所需知识之间的脱节。为了促进我们的学生在教育4.0-工业4.0的框架下过渡到工艺设计行业,在这项工作中,我们描述并展示了通过以下方式应对这一挑战的应用策略的结果:(i)确定工艺工程行业中每种技术可交付成果(工艺流程图、管道和仪表图、生产线清单、平面图、设备设计、风险管理、课程的安全文件);(ii)设计和举办研讨会,以描述和说明其适用性;(iii)制定一套适用于课程和工作场所的书面指导方针。
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