A Case Study on the Replacement Policy for a Pan System of Sugar Industry

H. T. Ba, M. Cholette, Lin Ma, G. Kent
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Abstract

In sugar production, the vacuum pans used for crystallisation constitute one of most important systems and replacement costs are a significant capital expenditure. The maintenance strategy for pans is currently conducted on a time-based approach. This paper proposes a condition-based maintenance (CBM) model for pans, which is applied to a real multi-component pan operating in an Australian sugar mill. The maintenance policy is formulated as a Markov Decision Process (MDP) and solved via approximate dynamic programming. The results show a 10% saving on total maintenance costs compared to the time-based maintenance strategy.
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糖业Pan系统置换政策案例研究
在制糖生产中,用于结晶的真空锅是最重要的系统之一,更换成本是一项重大的资本支出。平底锅的维修策略目前是以时间为基础的方法进行的。本文提出了一种基于状态的平底锅维修模型,并将其应用于澳大利亚某糖厂的实际多组分平底锅。将维护策略表述为马尔可夫决策过程(MDP),并通过近似动态规划求解。结果显示,与基于时间的维护策略相比,总维护成本节省了10%。
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