A PLC-based Flowmeter Calibration Using PID Metode

Cecep Deni Mulyadi, Ali Waliyullah Muwaffaq, Ivany Sarief, Dody Kusama, Wisnu Wijaya, Hanhan Hanafiah Solihin
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Abstract

Many calibration companies still use the gravimetric method in the totalizer and flowrate calibration processes for flowmeters, so the results obtained cannot be maximized considering that there are many factors that become limitations when using the gravimetric method, one of which is the height of the tank which has a significant effect on water velocity, requiring space. Wide area, the installation path used is not flexible, the flow rate for flowrate calibration is limited, and it also requires a large number of flow media, oil, water, diesel, and others. This paper discusses the design of a fluid flow regulation machine that functions for flowmeter calibration media that focuses on flowrate or flow velocity using PLC (Programmable Logic Controller) based automation. The calibration method used is a comparison method between a standard flowmeter and a UUT (unit under test) flowmeter. The flow rate that can be produced by this system is 150 liters per minute, but to prevent overload on the standard flowmeter, a threshold of 10% is made below the system capacity of 135 liters per minute. This PLC (Programmable Logic Controller) based discharge control machine has a stability value of 0.236 liters/minute.
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基于plc的PID流量计标定方法
许多校准公司在流量计的累加器和流量校准过程中仍然使用重力法,因此,考虑到使用重力法时存在许多限制因素,因此所获得的结果无法最大化,其中一个因素是水箱的高度,水箱的高度对水流速度有显著影响,需要空间。面积广,使用的安装路径不灵活,用于流量校准的流量有限,而且还需要大量的流动介质,如油、水、柴油等。本文讨论了一种基于PLC(可编程逻辑控制器)自动化的流体流量调节机的设计,用于流量计校准介质的流量或流速。所使用的校准方法是标准流量计和UUT(被测单位)流量计之间的比较方法。该系统可产生的流量为每分钟150升,但为了防止标准流量计过载,在135升/分钟的系统容量以下设置10%的阈值。这台基于PLC(可编程逻辑控制器)的流量控制机稳定值为0.236升/分钟。
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