Developing the Model of Managing Warehouse for Sugar Product: Case study of Phitsanulok Province, Thailand

P. Patitad, Woramol C. Watanabe
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Abstract

Sugar industry is one of the processed agricultural industries that are very important to Thailand both in terms of creating jobs and income for sugarcane farmers. Sugar production period is from December to March only. It means that there are eight months in a year that the products are stored in a warehouse. The difficulties of sugar product's storage are 1) uncertainly delivery due date, 2) insufficient storage space, and 3) difficulty to relocate due to characters of the products. This study aims to analyze the system and develop a model to manage the warehouse and distribution for the sugarcane product. In this study, Value Stream Mapping (VSM) are used to analyze warehouse. After analyzing, the model which is proposed are a combination of using an industrial robot arm, hopper silo cone system, and forklift systems. After improvement, PCE of storing sugar from production is decreased by 11.25%. PCE of distributing sugar sack is increased by 55.18%. PCE of distributing bulk of sugar process is decreased by 29.08%.
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糖产品仓库管理模式的发展:以泰国披世洛省为例
制糖业是泰国的加工农业产业之一,在创造就业机会和为蔗农增加收入方面对泰国非常重要。制糖期仅从12月到次年3月。这意味着一年中有8个月的时间产品存放在仓库中。食糖产品储存的难点是:1)交货日期不确定;2)储存空间不足;3)由于食糖产品的特性,难以搬迁。本研究旨在对系统进行分析,并建立甘蔗产品仓储配送管理模型。本研究采用价值流图(Value Stream Mapping, VSM)对仓库进行分析。经过分析,提出了采用工业机械臂、料斗筒仓锥系统和叉车系统相结合的模型。改进后,生产中储存糖的PCE降低了11.25%。分配糖袋的PCE提高55.18%。配糖过程的PCE降低了29.08%。
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