Design of an Acoustic Transmitter for Temperature-Pressure Dual Sensing in Injection Molding

R. Gao, Zhaoyan Fan, D. Kazmer
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引用次数: 2

Abstract

This paper presents a new sensing method for the simultaneous measurement of temperature and pressure within an injection mold cavity for molding process monitoring. A temperature-dependent oscillator (TSO) was designed to convert changes in the polymer melt temperature into carrier frequency shifts of the TSO by means of a temperature-sensitive capacitor. The frequency shifts are then utilized to modulate ultrasonic pulses generated by an ultrasonic transmitter. The ultrasonic transmitter is powered by energy extracted from the melt pressure by means of a piezoceramic stack. The transmitter and the TSO were represented by an equivalent circuit, and its Mason's model was analyzed to assist in the parametric design and function simulation of the transmitter. Results of simulation were experimentally verified and a good agreement was found.
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一种用于注射成型温度-压力双传感的声波变送器的设计
本文提出了一种同时测量注射模腔内温度和压力的新型传感方法,用于成型过程监控。设计了一种温度相关振荡器(TSO),通过温度敏感电容器将聚合物熔体温度的变化转化为TSO的载流子频移。然后利用频率移位来调制由超声波发射机产生的超声波脉冲。超声波变送器的动力来自于通过压电陶瓷堆叠从熔体压力中提取的能量。用等效电路表示发射机和TSO,并对其进行梅森模型分析,以辅助发射机的参数化设计和功能仿真。仿真结果与实验结果吻合较好。
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