ESTIMATION OF DAMAGE TO THE AUTOMATIC COUPLING DEVICE OF FREIGHT CARS IN OPERATION

E. Rozhkova
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Abstract

The paper objective is to estimate the damage to the automatic coupling device of freight cars in operation. A statistical analysis of auto-coupling breaks on roads and a statistical estimation of nondestructive testing of auto-coupling device parts are carried out. During the analysis, it is found that 68% of breaks occur due to the presence of cracks in the body of the automatic coupler, 60% of breaks of the automatic couplers occur in areas where the track has a slope, including the mountain pass areas and 77% of breaks occur in the train traction mode. The scientific novelty is in obtaining a logarithmically normal law of the crack length distribution in the coupling body and traction clamp during the operation of the car in the overhaul period. The most likely crack formation in the body of the automatic coupling during the operation of the car between scheduled repairs is 41 mm long, in the traction clamp it is 63 mm. The practical significance of the work is in the fact that the obtained results can be used in making recommendations and organization of technical measures to reduce the cases of auto-coupling breaks and increase the quality of repair and maintenance of the auto-coupling device.
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货车自动联轴器在运行过程中的损伤评估
本文的目的是估计货车自动联轴器在运行过程中的损坏情况。对道路自动耦合断裂进行了统计分析,并对自动耦合装置零件无损检测进行了统计估计。在分析过程中发现,68%的断裂是由于自动联轴器本体存在裂纹造成的,60%的断裂发生在包括山口在内的轨道有坡度的区域,77%的断裂发生在列车牵引方式。其科学新颖之处在于获得了大修期汽车运行过程中联轴器和牵引钳裂纹长度分布的对数正态规律。在汽车运行过程中,自动联轴器的车身最容易形成的裂缝在定期维修之间是41毫米长,在牵引钳中是63毫米长。该工作的实际意义在于,所得结果可用于建议和组织技术措施,以减少自耦器断裂的情况,提高自耦器的维修和保养质量。
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