Numerical Analysis of Brushless DC Motor for Indoor High Volume Low Speed Fan

Saharudin Kamaroszaman, Raja Nor Firdaus Kashfi, K. Karim, Suhairi Rizuan Che Ahmad, K. Tashiro, Zulkufli Zakaria
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Abstract

This research paper is about the numerical analysis of the brushless DC (BLDC) motor for indoor High Volume Low Speed (HVLS) fans. The growing need for energy-saving products has increased the usage of HVLS fans in small and medium-sized interior spaces. However, the bulky motor design has limited the fan capability. This issue is often addressed by utilizing a high torque density motor solution, and the outer rotor BLDC motor is the optimum solution. Therefore, the objective of this research study is to conduct a numerical analysis of an Outer Rotor BLDC (ORBLDC) motor for HVLS application. The Finite Element Method (FEM) is used to determine the Stator Teeth Width ($W_{\text{stat}}$) and the configuration between Magnet Height ($H_{\text{mag}}$) and Stack Length ($L_{\text{stack}}$) via electromagnetic analysis approach. The final combination of 19 mm $W_{\text{stat}},\ 14$ mm $H_{\text{mag}}$ and 30 mm $L_{\text{stack}}$ produces the desired performance. In conclusion, this research paper discusses the ORBLDC motor design simulation and its performance. The simulation technique reduces the cost risk assessment and assists the motor designer in creating the best configuration model prior to fabrication.
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室内大容量低速风机用无刷直流电机的数值分析
本文研究了用于室内高音量低转速风扇的无刷直流电机的数值分析。对节能产品日益增长的需求增加了HVLS风机在中小型室内空间的使用。然而,笨重的电机设计限制了风扇的能力。这个问题通常通过利用高转矩密度电机解决方案来解决,而外转子无刷直流电机是最佳解决方案。因此,本研究的目的是对HVLS应用的外转子无刷直流电机(ORBLDC)进行数值分析。采用有限元法(FEM)通过电磁分析方法确定定子齿宽($W_{\text{stat}}$)和磁体高度($H_{\text{mag}}$)与堆长($L_{\text{Stack}}$)之间的配置关系。19mm $W_{\text{stat}}、14mm $H_{\text{mag}}$和30mm $L_{\text{stack}}$的最终组合产生了理想的性能。最后,本文对ORBLDC电机的设计仿真及其性能进行了探讨。仿真技术降低了成本风险评估,并帮助电机设计人员在制造之前创建最佳配置模型。
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