Research the Impact of the Electronic Kanban System on the Performance of Manufacturing Processes Developed With the Digital Transformation Approach

Erkan Bayır, Murat Bulca, Sezer Selim, Erdal Karabulut, K. Özçetin, Betül Kılıç
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Abstract

In this research, it is to provide a more accurate and realistic follow-up of the production process with manual cards in an electronic environment. In this way, it is aimed to fulfill the requirements of the Industry 4.0 approach existing within the company. For this purpose, a system called "Electronic Kanban" has been developed in the scope of the study, with the digital transformation approach, where products can be followed more easily and instantly compared to the kanban method. This developed system has been adapted to Çilek Furniture production system. With this system, which was developed and started to be implemented, the cycle times of the modules, the completion status of the parts, the processing time, their routes, the wastage and missing materials were made visible. The process of creating kanban files and cards and the possibility of errors related to this have been completely eliminated. In this way, the performance of the production process has been increased by providing significant savings in time and cost in the production process. At the same time, an infrastructure was created for the module tracking system, which is planned to be built with artificial intelligence in the future.
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研究电子看板系统对采用数字化转型方法开发的制造过程性能的影响
本研究的目的是在电子环境下,对手工卡片的制作过程进行更准确、更真实的跟踪。通过这种方式,它旨在满足公司内部现有的工业4.0方法的要求。为此,在研究范围内开发了一种称为“电子看板”的系统,采用数字化转换方法,与看板方法相比,可以更容易、更快速地跟踪产品。该系统已应用于Çilek家具生产系统。有了这个开发并开始实施的系统,模块的周期时间,零件的完成状态,加工时间,它们的路线,浪费和缺料都是可见的。创建看板文件和卡片的过程以及与此相关的错误的可能性已经完全消除。通过这种方式,通过在生产过程中节省大量的时间和成本,提高了生产过程的性能。同时,为模块跟踪系统创建了基础设施,计划在未来使用人工智能构建。
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