Design, development and reliability analysis of a four-quadrant electromagnet power supply

Siddharth Varshney, M. Koli, M. Borage, S. Tiwari, A. Thakurta
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Abstract

The paper deals with design, development and reliability prediction of ±10V, ±10A four-quadrant switch mode power supply. One of the application of this power supply is as a corrector electromagnet power supply in particle accelerators. In this power supply, topology used is a full bridge dc-dc chopper with PWM using unipolar voltage switching operating at 50 kHz. The main features of this supply is its ability to reduce the magnitude of output voltage ripple and increasing the frequency of output ripple thus reducing the size of filter and improved switch utilization factor. Another part of this paper predicts the reliability of this power supply using the procedures followed by MIL-HDBK 217F and various areas are suggested to improve the reliability of this power supply. This power supply attained a peak efficiency as high as 81% and predicts mean time between failures of 614084 hours at 40°C.
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四象限电磁电源的设计、研制及可靠性分析
本文研究了±10V、±10A四象限开关电源的设计、研制及可靠性预测。该电源的应用之一是作为粒子加速器的校正电磁铁电源。在该电源中,使用的拓扑结构是带PWM的全桥dc-dc斩波器,使用工作频率为50 kHz的单极电压开关。该电源的主要特点是能够减小输出电压纹波的幅度,增加输出纹波的频率,从而减小滤波器的尺寸,提高开关利用率。本文的另一部分采用MIL-HDBK 217F所遵循的程序对该电源的可靠性进行了预测,并提出了提高该电源可靠性的各方面建议。该电源的峰值效率高达81%,并预测在40°C下的平均故障间隔时间为614084小时。
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