Study on Method for Weak Part Identification of Dynamic Stiffness of a Five-Axis Gantry Machine Center Based on Kinematics Simulation

Xiangyang Wu, Xi Lu, Weiling Huang
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Abstract

A research method is proposed to identify the weak part of dynamic stiffness of a five-axis gantry machine center based on kinematics simulation. The virtual prototype model of rigid-flexible coupling of five-axis gantry machining center was established by using CAE software, and kinematic simulation was conducted on the rigid-flexible coupling virtual prototype model of different components. The average, standard deviation, maximum and final error of the offset of the machining center during tool tip movement were used as evaluation criteria to evaluate the degree of influence of different components on the dynamic stiffness of the five-axis gantry machining center. Compared with the results of simulation analysis, it is found that the dynamic stiffness of the slide and beam structural members in the X and Z directions of the machining center is weak, and the dynamic stiffness of the ram in the Y direction of the machining center is weak. Finally, by optimizing the material of the slide structure, the dynamic stiffness performance of the machining center is greatly improved, and the accuracy of the identification method is verified.
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基于运动学仿真的五轴龙门加工中心弱部件动刚度辨识方法研究
提出了一种基于运动学仿真的五轴龙门机床中心动刚度薄弱部位识别方法。利用CAE软件建立了五轴龙门加工中心刚柔耦合虚拟样机模型,并对不同部件的刚柔耦合虚拟样机模型进行了运动学仿真。以刀尖运动过程中加工中心偏移量的平均值、标准差、最大值和终误差作为评价标准,评价不同部件对五轴龙门加工中心动刚度的影响程度。与仿真分析结果对比发现,加工中心X、Z方向滑块和梁结构构件的动刚度较弱,加工中心Y方向滑块的动刚度较弱。最后,通过对滑块结构材料的优化,大大提高了加工中心的动刚度性能,验证了识别方法的准确性。
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