Measuring Dielectric Properties of Ceramic Powders at Microwave Frequencies for Material Processing Applications

B. Graber, A. Iliopoulos, J. Michopoulos, J. Steuben, A. Birnbaum, R. Fischer, L. Johnson, P. Bernhardt, J. M. Coombs, E. Gorzkowski, E. Patterson
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Abstract

Ceramic powders are commonly used as precursors for several ceramic part manufacturing processes. Their dielectric characterization is necessary for all the cases where electromagnetic radiation is used to induce heating. In support of such activities at the U.S. Naval Research Laboratory, the present work introduces a technique for measuring the complex dielectric constants of ceramic powders at microwave frequencies. The data produced by this technique is critical for the proper modeling of ceramic powder microwave absorption and will assist in ongoing research into volumetric microwave sintering. This technique involves a transmission line measurement using a network analyzer and waveguide setup. Dielectric parameters are then extracted from these measurements using two established methods. Complex relative permittivity measurements are presented for ceramic powders ofyttria stabilized zirconia (YSZ), barium titanate (BaTiO3), zinc oxide (ZnO), and titanium dioxide (TiO2) as well as a method for containing the sample shape during measurement. Experiments were carried out between 25 and 40GHz; in the Ka microwave band. Experimental results suggest that the dielectric constant (ε′) of these powders are similar to those of bulk. Results are compared to lower frequency reference data showing reasonable agreement.
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微波频率下陶瓷粉末介电特性的测量
陶瓷粉末通常用作几种陶瓷零件制造工艺的前驱体。它们的介电特性对于使用电磁辐射来感应加热的所有情况都是必要的。为了支持美国海军研究实验室的此类活动,本研究介绍了一种在微波频率下测量陶瓷粉末复介电常数的技术。该技术产生的数据对于陶瓷粉末微波吸收的正确建模至关重要,并将有助于正在进行的体积微波烧结研究。该技术涉及使用网络分析仪和波导设置的传输线测量。然后用两种既定的方法从这些测量中提取介电参数。介绍了氧化钇稳定氧化锆(YSZ)、钛酸钡(BaTiO3)、氧化锌(ZnO)和二氧化钛(TiO2)陶瓷粉末的复杂相对介电常数测量方法,以及测量过程中包含样品形状的方法。实验在25和40GHz之间进行;在Ka微波波段。实验结果表明,这些粉末的介电常数ε′与块体相似。结果与较低频率的参考数据比较,显示出合理的一致性。
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