The Use of Biodegradable Particulate Diverting Agents in Hydraulic Fracturing and Refracturing: An Experimental Study

Ola M. Akrad, J. Miskimins
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Abstract

A significant factor affecting the success of stimulation treatments is maximizing the stimulated reservoir volume. There is a tendency for stimulation fluids to follow the path of least resistance. This includes zones with high permeability and low stress as well as perforation clusters that have already been treated. As a result, stimulation fluids can bypass regions that could benefit the most from treatment. It may be possible to solve this problem by using particulate diverting agents which help create complex fracturing systems and increase the stimulated reservoir volume. The use of biodegradable particulate diverters in hydraulic fracturing and refracturing operations has shown promising results in numerous published lab and field studies. It was revealed that the use of these particulates could increase production, lower costs, and improve the overall well economics. However, some still question their effectiveness for many reasons including inconsistent downhole placement of particulates, especially in horizontal wells. Another issue associated with these diverters is the slow degradation rates seen in the field that cause delays in flowback from the plugged zones. In this research, biodegradable particulate diverters made from polylactide (PLA) were tested using an automated permeability plugging apparatus (APPA) under different conditions. A total of 56 APPA tests were conducted to determine the variables that influence the plugging performance of these particulates. The tested variables include diverters’ physical characteristics, diverter mass, temperature, differential pressure, and heating and pressurization duration. According to the results of this study, temperature significantly impacts the plugging performance of biodegradable particulate diverters. The ability of these diverters to deform above their glass transition temperature (Tg) results in enhanced plugging performance, while utilizing significantly lower amounts of particulates with a one-size distribution. The surface of PLA particulates softens above Tg and becomes flexible and rubbery. This deformation, in turn, can cause the particulates to fuse together and form a plug capable of sealing perforations and large fractures. Upon cooling down to room temperature, the particulates solidify again and remain fused, demonstrating their ability to remain intact during the cooler portions of hydraulic fracturing treatments. Additionally, different shapes and sizes of biodegradable particulates behave differently above Tg. Contrary to conventional diverters, the lower permeability of the diverter pack does not result in enhanced diversion efficiency for these biodegradable diverters above Tg. This difference in behavior at different temperatures helps explain the inconsistent results observed by many operators when used in hydraulic fracturing and refracturing operations where downhole temperatures vary considerably. In the field, these differences in behavior at various temperatures can cause unfavorable consequences if unaccounted for. Guidelines for using biodegradable particulate diverters are proposed, and recommendations are made regarding their use above Tg to ensure effective plugging and successful diversion. It is anticipated that these guidelines will help resolve many issues experienced in the field, such as inconsistent placement, slow degradation rates, and long flowback times.
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生物可降解颗粒导流剂在水力压裂和重复压裂中的应用:实验研究
影响增产措施成功的一个重要因素是最大限度地提高增产油藏的体积。有一种趋势是,刺激液会沿着阻力最小的路径流动。这包括高渗透率和低应力层以及已经处理过的射孔簇。因此,增产液可以绕过最有利于增产的区域。可以通过使用颗粒转向剂来解决这个问题,这有助于创建复杂的压裂系统,并增加增产油藏的体积。生物可降解颗粒转喷剂在水力压裂和重复压裂作业中的应用已经在大量发表的实验室和现场研究中显示出了良好的效果。结果表明,使用这些颗粒可以提高产量,降低成本,并提高整体井的经济性。然而,一些人仍然质疑其有效性,原因包括颗粒在井下的位置不一致,特别是在水平井中。与这些暂堵剂相关的另一个问题是,这些暂堵剂在现场的降解速度很慢,导致堵塞区域的返排延迟。在本研究中,利用自动渗透封堵装置(APPA)在不同条件下测试了由聚乳酸(PLA)制成的可生物降解颗粒暂堵剂。共进行了56次APPA测试,以确定影响这些颗粒堵塞性能的变量。测试变量包括暂堵剂的物理特性、暂堵剂质量、温度、压差、加热和加压时间。研究结果表明,温度对可生物降解颗粒暂堵剂的封堵性能有显著影响。这些暂堵剂在其玻璃化转变温度(Tg)以上变形的能力增强了封堵性能,同时使用的单一尺寸分布的颗粒数量显著减少。PLA颗粒的表面在Tg以上软化,变得有弹性和橡胶性。这种变形反过来又会导致颗粒融合在一起,形成能够密封射孔和大裂缝的堵塞物。冷却至室温后,颗粒再次凝固并保持熔融状态,这表明它们能够在水力压裂处理的较冷部分保持完整。此外,不同形状和大小的可生物降解颗粒在Tg以上表现不同。与传统的暂堵剂不同,对于Tg以上的可生物降解暂堵剂,较低的渗透率并不能提高暂堵剂的导流效率。在井下温度变化较大的水力压裂和重复压裂作业中,许多作业者在不同温度下的行为差异有助于解释其观察到的不一致结果。在野外,如果不加以解释,这些在不同温度下的行为差异可能会导致不利的后果。提出了生物可降解颗粒暂堵剂的使用指南,并对其在Tg以上的使用提出了建议,以确保有效封堵和成功导流。预计这些指导方针将有助于解决现场遇到的许多问题,例如放置不一致、降解速度慢和返排时间长。
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