Perancangan Alat Destilasi Limbah Ampas Tahu Menjadi Bahan Bakar Bioethanol Melalui Metode Quality Function Deployment (QFD)

Deni Arifianto, Ampar Jaya Suwondo, M. Abdullah, Chendrasari Wahyu Octavia, Astria Hindratmo, Onny Purnamayudhia
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Abstract

Fuel oil is experiencing an increase in demand in various sectors of life impacting the distribution process and meeting market needs. Bioethanol is a new and renewable energy with great potential to replace fuel oil. One alternative material for producing bioethanol is tofu dregs. Tofu dregs raw material processing can be done by distillation process. This study uses conventional distillation with the addition of components which are expected to produce bioethanol with good quality. The design of the distillation apparatus uses the QFD (Quality Function Development) approach. So the purpose of this study was to determine the technical characteristics of the bioethanol distillation system based on customer needs. The design of a bioethanol distillation apparatus made from Tofu Dregs using the QFD method resulted in several criteria for the device expected by the customer, including fast distillation time, amount of ethanol production, fermentation time, ergonomics, hydrolysis time, octane content and solution composition. The importance level of fast distillation time was 4.06, total ethanol production was 3.8, fermentation time was 3.67, ergonomic design was 3.63, hydrolysis time was 3.26, octane level was 3.21 and solution composition was 3.15. The resulting tool is capable of processing tofu dregs into bioethanol. The dimensions of the tool are 1264 mm in length, 1226 mm in width, and a total tool height of 1275 mm. The distillation apparatus is equipped with a set of vessels, condensers, coolers and heaters.
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燃料油在生活的各个领域的需求正在增加,影响着分配过程和满足市场需求。生物乙醇是一种具有巨大替代燃料油潜力的新型可再生能源。生产生物乙醇的一种替代材料是豆腐渣。豆腐渣原料加工可采用蒸馏法进行。本研究采用常规蒸馏法,并加入有望生产出高质量生物乙醇的组分。蒸馏装置的设计采用了QFD(质量功能开发)方法。因此,本研究的目的是根据客户需求确定生物乙醇蒸馏系统的技术特性。利用QFD方法设计了由豆腐渣制成的生物乙醇蒸馏装置,得出了客户期望的设备的几个标准,包括快速蒸馏时间、乙醇产量、发酵时间、人体工程学、水解时间、辛烷值含量和溶液组成。快速蒸馏时间重要性为4.06,总乙醇产量为3.8,发酵时间为3.67,人体工程学设计重要性为3.63,水解时间为3.26,辛烷值为3.21,溶液组成为3.15。该工具能够将豆腐渣加工成生物乙醇。该工具的尺寸为长1264mm,宽1226mm,总高度1275mm。蒸馏装置配有一套容器、冷凝器、冷却器和加热器。
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