Inventory Control by Linear and Non Linear Demand Forecasting

Rajesh V. Patil, A. N. Chapgaon
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Abstract

Now a day, supply chain practices are widely adopted in Indian industries .Research points out examination of success factors and implementations of the system in Indian industries. However, the adoption in Small and Medium Enterprises is not very common. Interestingly, multinational firms and large enterprises can invest huge capital for implementing latest information technology tools to share the information and carry day-to-day operations, but the investment and implementation is quite difficult for SMEs. This inspires us to investigate effect of new age supply chain technology like VMI practices in SMEs and other industries. VMI entails forecasting demand through joint efforts of customer and supplier, maintaining a targeted service level for customers, initiating and shipping supply orders, material control and customer order fulfillment.In this study, the results of adopting a partial vendor managed inventory practice, along with latest decision support tool like ANN, are presented. Outcomes of case study shows that deployment of vendor managed forecasting improves forecasting accuracy, reduces bullwhip, minimizes total supply chain cost, improves profits and most importantly improves customer satisfaction indexOverall five statistical models and five neural network models are adopted and compared. Study illustrates how a neural network aptly learns the case dynamics, and improves system performance. The results presented in this section demonstrates the effectiveness of the Focused Time Lagged Recurrent Neural Networks (FTLRNN) model compared to traditional and other neural network models. The significant finding of this research is results of forecasting error and other supply chain performance measures. Further study reveals that when we bracket the overstock and under stock cost in the supply chain cost, a forecast with minimum forecasting error may not lead to reduced supply chain cost or improved profits. This study also introduces a mixed model where the error obtained from statistical model is mixed with the forecast obtained by neural model and a new forecast is obtained. The analysis shows that the developed model could further improve supply chain performance in VMI setting.
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基于线性和非线性需求预测的库存控制
如今,供应链实践在印度工业中被广泛采用。研究指出了对印度工业中成功因素和系统实施的检查。然而,在中小企业的采用并不普遍。有趣的是,跨国公司和大型企业可以投入大量资金来实施最新的信息技术工具,以实现信息共享和日常运营,但中小企业的投资和实施却相当困难。这激发了我们对新时代供应链技术如VMI实践在中小企业和其他行业的影响进行研究。VMI需要通过客户和供应商的共同努力来预测需求,为客户保持目标服务水平,启动和运输供应订单,物料控制和客户订单履行。在这项研究中,采用部分供应商管理库存实践的结果,以及最新的决策支持工具,如人工神经网络,被提出。案例研究结果表明,部署供应商管理预测提高了预测精度,减少了牛鞭,使供应链总成本最小化,提高了利润,最重要的是提高了客户满意度指数。研究说明了神经网络如何恰当地学习案例动态,并提高系统性能。本节给出的结果证明了与传统和其他神经网络模型相比,聚焦时间滞后递归神经网络(FTLRNN)模型的有效性。本研究的重要发现是预测误差和其他供应链绩效测量的结果。进一步的研究表明,当我们将库存过剩和库存不足成本纳入供应链成本时,预测误差最小的预测可能不会导致供应链成本的降低或利润的提高。本文还引入了一种混合模型,将统计模型得到的误差与神经模型得到的预测结果混合,得到一个新的预测结果。分析表明,该模型能够进一步提高VMI环境下的供应链绩效。
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