Analysis on Intergranular Corrosion of Direct Drinking Water Pipe Used in 22OkV Substation

Hao Chen, Xiao Yu, Xiaomeng Tan, Liming Xie
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Abstract

Intergranular corrosion is a kind of chemical or electrochemical corrosion on the metallic materials grain boundary. Owing to the higher impurity content in the inner grain of metal materials, the grain boundary would be more susceptible to corrosion than the inner one. After corrosion, the metal surface still maintains a certain metallic lustre, while the intergranular bonding force is significantly weakened and the mechanical properties are greatly reduced, which seriously affects the safety and reliability of the metallic components. In this paper, the cracked direct drinking water pipe used in a 220kV substation was investigated by means of macromorphology inspection, chemical composition analysis, scanning electron micrograph analysis, microstructure analysis and energy spectrum analysis. The result showed that intergranular corrosion was the main cause of cracking of the direct drinking water pipe and the chloridion in the medium further accelerated the corrosion of the pipe. In addition, targeted preventive measures were put forward in order to improve the intergranular corrosion resistance of the direct drinking water pipe and avoid the similar corrosion failure.
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22OkV变电站直饮水管晶间腐蚀分析
晶间腐蚀是金属材料晶界上的一种化学或电化学腐蚀。由于金属材料晶内杂质含量较高,晶界比晶内更容易受到腐蚀。金属表面经腐蚀后仍保持一定的金属光泽,但晶间结合力明显减弱,力学性能大大降低,严重影响金属构件的安全可靠性。本文采用宏观形貌检验、化学成分分析、扫描电镜分析、微观结构分析和能谱分析等方法,对220kV变电站直饮水管裂纹进行了研究。结果表明,晶间腐蚀是直饮水管开裂的主要原因,介质中的氯离子进一步加速了直饮水管的腐蚀。为提高直饮水管的抗晶间腐蚀能力,避免类似腐蚀失效的发生,提出了针对性的预防措施。
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