Analysis of the coefficient of linear relationship, generated by the exponential heating during the welding process for an A36 steel plate

Mario Barrera-Moreno, R. Servin-Castañeda, I. Calderón-Ramos, Alejandro Pérez-Alvarado
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Abstract

The present study presents the relationship of temperature and deformation as well as the analysis of heat transfer and deformation produced during welding of a steel plate. The method consists of strategically welding a base metal plate (A-36) with a high-hardness filler material to obtain an overall increment in wear resistance. However, the thermal cycles generated during welding produced deformation, thus changing the flatness of the plate. Different sequences of welding were applied to obtain a relationship between the heat transfer and deformation. A filler material was applied to 100 holes (1/2” diameter and 8 mm depth) in a ½” steel plate. The temperature and deformation were measured for 3 different welding sequences. Plate 1 reached a final mean temperature of 467 °C and deformation of 0.016”, plate 2 reached 472.9 °C and -0.008”, and plate 3 reached 354.2 °C and 0.020”. The results indicate that the deformation is not function of the final temperature, instead the deformation is function of the slope of the curve temperature vs deformation. The behavior of the curve temperature vs deformation is linear for all cases studied, confirming the findings of the lowest deformation for plate 2 which exhibited the lowest slope.
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A36钢板焊接过程中指数加热产生的线性关系系数分析
本文研究了温度与变形的关系,并对钢板焊接过程中的传热和变形进行了分析。该方法包括有策略地将贱金属板(a -36)与高硬度填充材料焊接以获得耐磨性的整体增量。然而,焊接过程中产生的热循环会产生变形,从而改变板的平整度。采用不同的焊接顺序,得到了传热与变形之间的关系。填充材料被应用到100个孔(1/2”直径和8毫米深)在1/2”钢板。测量了3种不同焊接顺序下的温度和变形。板材1最终平均温度为467℃,变形量为0.016”,板材2最终平均温度为472.9℃,变形量为-0.008”,板材3最终平均温度为354.2℃,变形量为0.020”。结果表明,变形不是最终温度的函数,而是温度-变形曲线斜率的函数。在所有研究的情况下,曲线温度与变形的关系都是线性的,这证实了2号板最小变形的发现,它表现出最低的斜率。
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