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Power quality analysis in Durango’s sewage treatment plant 杜兰戈污水处理厂电能质量分析
Pub Date : 2022-12-31 DOI: 10.35429/jtip.2022.15.6.25.30
David Alejandro Sifuentes-Godoy
This energy study is developed within a wastewater treatment plant by aerated lagoons, where a series of problems such as activation of temperature protections, phase loss and thermal protections are presented. When analyzing the electrical installation and the constitution of each motor, the hypothesis of a possible presence of harmonics outside the established ranges that are producing distortion and increase of the voltage and current signal, as well as a possible resonance, was raised. For this reason, it is intended to carry out an Electrical energy quality analysis in electrical machines of the PTAR de Aguas del Municipio de Durango, through specialized equipment and based on international standards. The power quality analysis contemplates the analysis of: voltage, current, individual harmonic content, THDv, THDi. The methodology proposed by Dugan, McGranaghan, Santoso, & Beaty (2004) and the performance of energy diagnoses according to what was established by Sifuentes et al (2016) were used. As a result, the confirmation of the hypothesis is obtained where the motor that contains power electronics is a source of harmonics that are amplified by the capacitor bank.
本研究以曝气泻湖污水处理厂为研究对象,提出了温度保护激活、相损和热保护等一系列问题。在分析每个电机的电气安装和构成时,提出了可能存在既定范围之外的谐波的假设,这些谐波正在产生电压和电流信号的失真和增加,以及可能的谐振。因此,打算通过专门设备并根据国际标准,对杜兰戈市阿瓜斯自治区的电机进行电能质量分析。电能质量分析包括电压、电流、个别谐波含量、THDv、THDi的分析。使用了Dugan, McGranaghan, Santoso, & Beaty(2004)提出的方法,以及根据Sifuentes等人(2016)建立的能量诊断性能。因此,在包含电力电子元件的电机是由电容器组放大的谐波源的情况下,得到了假设的确认。
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引用次数: 0
CAD-CAE-CAM technology in the manufacture of a 3-jaw independent chuck prototype in acrylic CAD-CAE-CAM技术在三爪独立卡盘原型制造中的应用
Pub Date : 2022-12-31 DOI: 10.35429/jtip.2022.15.6.1.11
Amando Rivas Rodriguez, Juan Miguel Becerra-Castro, Abel Israel Tristán-Calleja, Esteban Vazquez-Sánchez
The use and application of CAD, CAE, CAM systems are increasingly necessary in the industry, (Arriaga Segundo, 1999) To meet the needs of the accelerated industrial transformation that is taking place in industrially developed and developing countries, it is essential that those involved in the Mexican metalworking industry. In the technological area, there is a machining center for 4 axes, of which only 3 are used, due to not having a chuck for the 4th axis, which is necessary to manufacture more complex parts, and to prepare future engineers in the use of this technology. For this reason, an acrylic mandrel prototype was designed and manufactured using CAD, CAM and CAE technology. To demonstrate its application and usefulness in the manufacture of complex parts. First, the components that make it up were designed in CAD software: clamps, "worm" screw and casing, to later carry out the finite analysis in CAE software, computer-aided engineering, ending with the simulation and manufacturing in CAM software. This will validate and demonstrate the feasibility of manufacturing the mandrel in steel, with existing resources and with a design that best suits the requirements.
CAD, CAE, CAM系统的使用和应用在工业中越来越必要,(Arriaga Segundo, 1999)为了满足工业发达国家和发展中国家正在发生的加速工业转型的需要,墨西哥金属加工行业的参与者至关重要。在技术领域,有一个4轴的加工中心,其中只有3个被使用,因为没有第4轴的卡盘,这是制造更复杂的零件所必需的,并为未来的工程师准备使用这项技术。为此,采用CAD、CAM和CAE技术设计制造了丙烯酸芯棒原型。论证其在复杂零件制造中的应用和实用性。首先在CAD软件中设计其组成部件:夹具、“蜗杆”螺杆和机匣,然后在计算机辅助工程CAE软件中进行有限分析,最后在CAM软件中进行仿真和制造。这将验证和证明在现有资源和最适合要求的设计下制造钢制心轴的可行性。
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引用次数: 0
Design and construction of a material fastening system for automotive finishing supplies 汽车饰面材料紧固系统的设计与制造
Pub Date : 2022-12-31 DOI: 10.35429/jtip.2022.15.6.12.17
Néstor Flores-Ramirez, Irma Martínez-Carrillo, Carlos Juárez-Toledo, Amador Huitrón-Contreras
The opening of opportunities in the automotive sector, the global market currently forces companies to be more competitive in their daily activities, this requires them to adopt new strategies, tools and techniques, in order to optimization processes, reduce waste, decrease costs, etc. Automation and the use of smart devices in the industrial sector has evolved impressively, due to improving and increasing production, it also allows to produce better quality products without requiring the control of human intervention to be operated. However, today the use of increasingly sophisticated devices not only allows companies to be more competitive, but also contributes to improving their processes by reducing operating times per workstation. It should be noted that through the implementation of automated devices, not only are production processes improved, in the same time it allows workers to carry out their work activities more easily and comfortably, the objective is avoiding errors or line stops. The present project aims to design and propose a system to provide fastening elements and to saving raw materials, reducing downtime and improving workstation ergonomics for workers in an automotive industry, with the aim of improving production processes, but it could be applied in other industrial sector.
在汽车行业的机会开放,全球市场目前迫使公司在日常活动中更具竞争力,这要求他们采用新的战略,工具和技术,以优化流程,减少浪费,降低成本等。自动化和智能设备在工业部门的使用已经取得了令人印象深刻的发展,由于提高和增加了生产,它还允许生产更高质量的产品,而无需人工干预控制操作。然而,今天越来越复杂的设备的使用不仅使公司更具竞争力,而且还有助于通过减少每个工作站的操作时间来改善他们的流程。应该指出的是,通过自动化设备的实施,不仅是生产过程的改进,同时它允许工人更容易和舒适地进行他们的工作活动,目标是避免错误或生产线停止。本项目旨在设计和提出一个系统,为汽车工业的工人提供紧固元件,节省原材料,减少停机时间和改善工作站的人体工程学,目的是改善生产过程,但它可以应用于其他工业部门。
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引用次数: 0
Methodology for the development of augmented reality applications for the elimination of errors in the interpretation of manufacturing drawings 用于消除制造图纸解释错误的增强现实应用开发方法
Pub Date : 2022-12-31 DOI: 10.35429/jtip.2022.15.6.18.24
Manuel Meraz-Méndez, E. Reynoso-Jardón, Guadalupe Corral-Ramírez
Nowadays, precision machining processes have been widely used in the manufacture of products mainly focused on aerospace, automotive, mold manufacturing and various types of products that demand high production volumes, precision and surface quality. However, these manufacturing processes are not exempt from errors and failures during the machining process. Recent studies found that the main errors are due to the interpretation of the information in the manufacturing drawings due to lack of experience or training of the personnel. This research project aims to eliminate errors due to misinterpretation of information in Computer Numerical Control (CNC) machining processes through the implementation of a methodology to develop Augmented Reality (AR) applications for the interpretation of manufacturing drawings. Its main contribution is to provide virtual support to the operating personnel obtaining multiple benefits such as reducing downtime due to failures in the machining process, ensuring the optimal operation of the machines, avoiding collisions of the tools and ensuring the quality of the products.
目前,精密加工工艺已广泛应用于航空航天、汽车、模具制造以及对生产量、精度和表面质量要求较高的各类产品的制造中。然而,这些制造过程在加工过程中也不能免除错误和故障。最近的研究发现,由于缺乏经验或人员的培训,主要错误是由于对制造图纸中的信息的解释。本研究项目旨在通过实施一种方法来开发用于解释制造图纸的增强现实(AR)应用程序,消除由于计算机数控(CNC)加工过程中对信息的误解而导致的错误。它的主要贡献是为操作人员提供虚拟支持,从而获得多种好处,如减少加工过程中因故障而导致的停机时间,确保机器的最佳运行,避免刀具的碰撞,确保产品的质量。
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引用次数: 0
Didactic prototype of a robotic manufacturing cell to program welding trajectories in a frame 机器人制造单元的教学原型,用于在框架中编程焊接轨迹
Pub Date : 2022-06-30 DOI: 10.35429/jtip.2022.14.6.15.21
Arturo Mandujano-Nava, Mauro Paz-Cabrera, Tomás Serrano-Ramírez, Jesús Chihuaque-Álcantar
This project shows the integration of a didactic prototype of a robotic manufacturing cell for the programming of welding trajectories in a chassis. The purpose of this project is to integrate the robotic cell through the interaction of the controller of an industrial robot, a programmable logic controller (PLC) and a power transmission system for the positioning of a chassis for didactic purposes for students studying engineering in the area of Industrial Automation. To carry out the project, a scale chassis for a tractor and its support base was first manufactured, then the control of a stepper motor was carried out through a SIMATIC S7-1200 CPU 1214C PLC and a microstep driver module. The programming software COSIMIR from FESTO was also used to program the welding trajectories in a Mitsubishi RV-2AJ robot with 5 degrees of freedom that interacts with the PLC through input and output digital modules. Finally, it was possible to obtain a functional prototype of a robotic manufacturing cell that can be used for teaching robot trajectory programming and that is closely related to industrial machines.
这个项目展示了一个机器人制造单元的教学原型的集成,用于在底盘中编程焊接轨迹。这个项目的目的是通过一个工业机器人的控制器,一个可编程逻辑控制器(PLC)和一个动力传输系统的相互作用来集成机器人单元,以定位一个底盘,为工业自动化领域的工程学生提供教学目的。为了实现该项目,首先制造了拖拉机的规模底盘及其支撑底座,然后通过SIMATIC S7-1200 CPU 1214C PLC和微步驱动模块对步进电机进行控制。利用FESTO公司的COSIMIR编程软件对三菱RV-2AJ五自由度机器人的焊接轨迹进行编程,该机器人通过输入输出数字模块与PLC进行交互。最后,有可能获得机器人制造单元的功能原型,该原型可用于机器人轨迹编程教学,并且与工业机械密切相关。
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引用次数: 0
Spur gear manufacturing using conventional machine tools 使用传统机床制造正齿轮
Pub Date : 2022-06-30 DOI: 10.35429/jtip.2022.14.6.10.14
A. Delgado-Hernandez, B. González-Vizcarra, M. Siqueiros-Hernandez, M. Ávila-Puc
The objective of this writing is to develop a methodology for the manufacture of a spur gear prototype using conventional machine tools. The purpose of this article is to help scientists and engineering students who need a guide to manufacture this type of elements that are part of a mechanical system for the transmission of movement and force. This study intends a comprehensive analysis of each step used for the manufacture of a spur gear, which allows in an objective way to determine the cutting tools and equipment necessary to carry out its manufacture, starting from the design of the element in question and applying the technical formulas necessary to adjust the parameters in the machining of the part. The methodological approach for this study has been determined based on the practical skills and experience that are paramount in the use of conventional machines. As a contribution we can say that with this methodology it will be possible to eliminate many previous problems in terms of planning and the lack of experience in handling conventional tools.
这篇文章的目的是开发一种方法,为制造一个正齿轮原型使用传统机床。本文的目的是帮助科学家和工程专业的学生,他们需要一个指南来制造这种类型的元件,这些元件是机械系统的一部分,用于传递运动和力。本研究旨在全面分析用于制造正齿轮的每个步骤,从而可以客观地确定进行制造所需的刀具和设备,从所讨论的元件的设计开始,并应用必要的技术公式来调整零件加工中的参数。本研究的方法方法是根据使用传统机器时最重要的实际技能和经验确定的。作为一项贡献,我们可以说,有了这种方法,就计划和缺乏处理传统工具的经验而言,将有可能消除许多以前的问题。
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引用次数: 0
Ultrasonic detector for predictive maintenance 用于预测性维护的超声波探测仪
Pub Date : 2022-06-30 DOI: 10.35429/jtip.2022.14.6.1.9
Jorge Duarte-Loera, E. Reynoso-Jardón, Abelardo Díaz-Rivera, David Daniel Arámbula-Ledezma
In the industry it is very common for failures to occur in machinery and equipment such as poorly lubricated elements; friction between mechanical elements; gas or vacuum leaks in pressurized systems; and electric arcs in motors, transformers and electrical installations. Each of these faults emits ultrasound and can be detected early using an ultrasonic detector. The objective of this work is to present a proposal for the development of a system capable of opportunely detecting the ultrasound emitted by faults, which is very useful for predictive maintenance. The methodology consists of the development of a system that detects the ultrasound decibels emitted by the fault using an ultrasonic sensor of the last generation, and the necessary interfaces. Ultrasound decibels will increase exponentially in the presence of these flaws, allowing their detection. This document offers an alternative for the development of an ultrasonic system useful in predictive maintenance, which is within the reach of any company.
在工业中,机械设备出现故障是非常常见的,如润滑不良的元件;机械元件之间的摩擦;加压系统中的气体或真空泄漏;电动机、变压器和电气装置中的电弧。这些故障中的每一个都会发出超声波,并且可以使用超声波探测器早期检测到。这项工作的目的是提出一种能够及时检测故障发出的超声波的系统的发展建议,这对预测性维护非常有用。该方法包括开发一个系统,该系统使用上一代超声波传感器检测故障发出的超声波分贝,以及必要的接口。超声波分贝在这些缺陷存在的情况下会呈指数级增长,从而可以检测到它们。本文档为开发可用于预测性维护的超声波系统提供了一种替代方案,这是任何公司都可以实现的。
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引用次数: 0
Design and construction of pressure leak testers through the analysis of the filling level for the detection of defects in the nozzle of plastic containers 通过对塑料容器喷嘴的灌装液位分析,设计并施工了压力泄漏测试仪,用于检测塑料容器喷嘴的缺陷
Pub Date : 2022-06-30 DOI: 10.35429/jtip.2022.14.6.22.27
José David Mendoza-Olivares, Irma Martínez-Carrillo, Carlos Juárez-Toledo, Emilio Barocio-Espejo
Plastic Container Manufacturing Process, many equipment has been developed for the detection of defects, for example: vision cameras, pressure test leak testers, colorimeters, hermeticity cameras, etc. each form is designed to detect a specific defect, it is updated as technology improves. Currently, the industry has opted for the use of microcontrollers that help automate industrial processes, one of the most used micros is Arduino due to its simplicity of programming and low cost of operation. The objective of this work is to apply an Arduino system for the monitoring of pressure leak testers in plastic containers. Finally, the paper shows the possible change of a particular system based on PLC with ladder logic language, by a simple system based on microcontrollers.
塑料容器制造过程中,已经开发出许多用于检测缺陷的设备,例如:视觉相机、压力测试检漏仪、色度仪、密封性相机等,每种形式都是为检测特定缺陷而设计的,它随着技术的进步而更新。目前,业界已经选择使用微控制器来帮助自动化工业过程,其中最常用的微控制器之一是Arduino,因为它编程简单,操作成本低。这项工作的目的是应用Arduino系统来监测塑料容器中的压力泄漏测试仪。最后,通过一个基于单片机的简单系统,展示了基于梯形逻辑语言的PLC对特定系统的可能改变。
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引用次数: 0
Design and Automation of a vertical electrospinning system for manufacturing nanofibers 纳米纤维垂直静电纺丝系统的设计与自动化
Pub Date : 2021-12-31 DOI: 10.35429/jtip.2021.13.5.8.15
J. Rosales-Davalos, Ma. Angeles Enríquez-Pérez, Roberto López-Ramírez, J. E. Mastache-Mastache
The objective of this research consists of the design, construction and automation of the electrospinning mechatronic system to obtain nanofibers. As a first stage, the structure of the electrospinning mechatronic system and the distribution, injection and manifold system were designed and built. In the second stage, the open-loop control system was outlined and implemented. It is made up of: control, isolation stage, and the plant. In the first element, the LabView interface and ATMega2560 microcontroller were used to manipulate the variables of the injection speed and distribution of the solution, the speed of the nanofiber collector and the height between the capillary tube and the collector, the magnitude of the temperature and humidity from the environment, also, the graphic interface was developed, the second element consists of isolating the control and power stage in addition to amplifying the command signals and enabling the correction elements, the third element receiving the signals from the power stage to perform the action and produce a change in the controlled variables in the process. With this prototype, it is intended to obtain nanofibers from different polymer solutions for use in the area of catalysis and biomaterials.
本研究的目的包括静电纺丝机电一体化系统的设计、构建和自动化,以获得纳米纤维。首先设计并构建了静电纺丝机电一体化系统的总体结构以及分配、喷射和歧管系统。在第二阶段,对开环控制系统进行了概述和实现。它由:控制、隔离阶段和工厂组成。在第一单元中,利用LabView接口和ATMega2560单片机对溶液的注射速度和分布、纳米纤维集热器的速度和毛细管与集热器之间的高度、环境温度和湿度的大小等变量进行了控制,并开发了图形界面;第二元件包括隔离控制级和功率级,除了放大命令信号并使能校正元件外,第三元件接收来自功率级的信号以执行动作并在过程中产生被控制变量的变化。有了这个原型,它打算从不同的聚合物溶液中获得纳米纤维,用于催化和生物材料领域。
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引用次数: 0
Kinetics, modeling and colorimetry of celery leaves dehydration by direct and mixed solar drying 芹菜叶直接和混合日光干燥脱水动力学、模型和比色法
Pub Date : 2021-12-31 DOI: 10.35429/jtip.2021.13.5.22.28
B. Castillo‐Téllez, M. Castillo-Téllez, G. A. Mejía-Pérez, Carlos Jesahel Vega Gómez
In celery, leaves, roots, and fruit contain a high value in medicinal properties and are used to prepare syrups, tinctures, infusions, or oils; however, its leaves are commonly discarded, wasting their nutritional and medicinal content. The dehydration of these leaves is a conservation option, increasing their shelf life. This study analyzes direct and mixed solar drying (SD and SM) kinetics and their effect on celery leaves. The moisture contents, drying rate, water activity, and colorimetry were obtained. Moreover, the fitting of experimental data to the mathematical models proposed in the literature. The moisture content stabilized at 150 min in the SM at the shortest time with a maximum drying rate of 0.1179 g∙water/g∙ dm∙min. The initial and final water activity was 0.98 and 0.412 in the SM and 0.403 in the SD. The SD better conserved the leaf color, with a total color change (ΔE) of 2.56, while the value obtained with the SM was 5.42. The experimental results of both technologies were better adjusted to the model Two exponential terms with an R² of 0.999. The results show that the solar drying of the celery leaves is feasible, and a quality product is obtained sustainably.
芹菜的叶子、根和果实含有很高的药用价值,可用于制备糖浆、酊剂、注射剂或油;然而,它的叶子通常被丢弃,浪费了它们的营养和药用成分。将这些叶子脱水是一种保存方法,可以延长它们的保质期。研究了直接和混合日光干燥(SD和SM)对芹菜叶片的影响。测定了水分含量、干燥速率、水活度和比色。此外,将实验数据与文献中提出的数学模型进行拟合。SM含水率在最短时间内稳定在150 min,最大干燥速率为0.1179 g∙water/g∙dm∙min。SM和SD的初始和最终水分活度分别为0.98和0.412和0.403。SD较好地保存了叶片颜色,总颜色变化(ΔE)为2.56,而SM获得的值为5.42。两种技术的实验结果都能较好地调整到模型2指数项,R²为0.999。结果表明,芹菜叶太阳能干燥是可行的,可获得可持续的优质产品。
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引用次数: 0
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