자기연마를 이용한 난삭재 Tungsten Carbide Bar의 마이크로 초정밀가공 특성

배중탁, 문상돈, kim han joo, 김정수
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Abstract

Magnetic abrasive finishing (MAF) process is a surface improvement method, which the magnetic field of permanent magnet or electromagnet is used to control the abrasive particles during the finishing process. The magnetic abrasive tools are filled between the N-pole and S-pole of Nd-Fe-B type permanent magnets. Tungsten carbide bar (WC) is a high hardness material and its compressive strength is much higher than the other materials. Therefore, due to its superior mechanical properties, it has been widely used in cutting or machining process. Because the smooth surface of tungsten carbide is required in cutting tools, thus the magnetic abrasive finishing process was applied for achieving its surface accuracy and dimensional accuracy. The results showed that the surface roughness of tungsten carbide bar was improved from Ra: 0.23㎛ to Ra: 0.02㎛ in 120 sec by magnetic abrasive finishing process.
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利用自我研磨的磨材Tungsten Carbide Bar的微型超精密加工特性
磁性磨料精加工(MAF)工艺是利用永磁体或电磁铁的磁场在精加工过程中控制磨料颗粒的一种表面改善方法。磁性磨具填充在Nd-Fe-B型永磁体的n极和s极之间。碳化钨棒(WC)是一种高硬度材料,其抗压强度远高于其他材料。因此,由于其优越的机械性能,在切削或机械加工过程中得到了广泛的应用。由于刀具要求碳化钨表面光滑,为达到其表面精度和尺寸精度,采用磁磨料精加工。结果表明,采用磁磨料抛光工艺,在120秒内将碳化钨棒的表面粗糙度从Ra: 0.23 μ m提高到Ra: 0.02 μ m。
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