Analisis Kuat Arus dan Wire Speed Pada Permesinan Wire Cut EMS 45 Terhadap Kekasaran Permukaan Roda Gigi Lurus

M Muas, R. Nur, U. Usman, F. Arif
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Abstract

Wire cut is a high-tech machining process and can be used to make high-precision products. This study aims to analyze the results of the workpiece surface and study the effect of current strength and wire speed on wire cut machining of EMS 45 on the surface roughness of straight gears. The results analyzed were the surface roughness values obtained by testing the surface roughness. The variations in the current used were 3 amperes, 5 amperes, and 7 amperes, while the wire speed used was 8 mm / min, 10 mm / min, and 12 mm / min. In the wire cut machining process, brass cutting materials are used with a wire diameter of 0.25 mm. The results showed that the greater the current and wire speed used, the lower the surface roughness value, conversely the smaller the current and the wire speed used, the higher the surface roughness value. The results of data analysis using the ANOVA analysis method, correlation, and regression get the optimal conditions for obtaining low surface roughness values and fast cutting time, namely at a current of 7 amperes with a wire speed of 10 mm/min.
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EMS 45 线切割加工中的电流强度和线速度对直齿表面粗糙度的影响分析
线切割是一种高科技加工工艺,可用于制造高精度产品。本研究旨在分析工件表面的结果,研究EMS 45线切加工时电流强度和线速度对直齿表面粗糙度的影响。分析的结果是通过表面粗糙度测试得到的表面粗糙度值。使用电流的变化有3安培、5安培、7安培,而使用的线速度有8mm / min、10mm / min、12mm / min。在线切割加工过程中,使用的是黄铜切割材料,线径为0.25 mm。结果表明:使用的电流和线速度越大,表面粗糙度值越低;反之,使用的电流和线速度越小,表面粗糙度值越高。通过方差分析、相关和回归等方法对数据进行分析,得到获得低表面粗糙度值和快速切削时间的最佳条件,即在电流为7安培、线速度为10 mm/min时。
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