Hierarchical Clustering Algorithm for Anomaly Detection on Intelligent Production Line

Zhiyun He, Zhenyu Yin, Anying Chai, Zhiying Bi
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Abstract

The technology of “intelligent manufacturing” has been developing rapidly in recent years. The intelligent production line, as the bearer of “intelligent manufacturing”, has promoted the intelligent development of the manufacturing field. However, in the process of intelligent production line operation and maintenance, the sensing data will change with the change of equipment status. Only by accurately identifying abnormal data and prioritizing its transmission to the monitoring equipment can we quickly sense the status of the equipment and make its maintenance plan. Aiming at the problems of high parameter sensitivity and influence by the shape of data samples when we use traditional clustering algorithms to identify abnormal data, this paper proposes a hierarchical clustering algorithm H-DBSCAN for anomaly detection on intelligent production lines. The algorithm is based on the KNN algorithm to obtain the optimal parameters to reduce the parameter sensitivity. And the multi-density clustering of data is accomplished by using multi-layer density for noise clustering with a reasonable fusion of small clusters of linked weights. The experimental results show that the H-DBSCAN algorithm can reduce the influence of input parameters and sample distribution on clustering results, maximize the accuracy of clustering, meet the needs of intelligent production lines for efficient detection of abnormal data, and achieve full automation of data analysis.
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智能生产线异常检测的分层聚类算法
近年来,“智能制造”技术得到了迅速发展。智能生产线作为“智能制造”的载体,推动了制造领域的智能化发展。但在智能生产线运行维护过程中,传感数据会随着设备状态的变化而发生变化。只有准确识别异常数据并将其优先级传输到监控设备,才能快速感知设备的状态并制定维护计划。针对传统聚类算法在识别异常数据时存在参数敏感性高、受数据样本形状影响等问题,提出了一种用于智能生产线异常检测的H-DBSCAN分层聚类算法。该算法基于KNN算法获取最优参数,降低参数灵敏度。利用多层密度进行噪声聚类,合理融合关联权值较小的聚类,实现数据的多密度聚类。实验结果表明,H-DBSCAN算法可以减少输入参数和样本分布对聚类结果的影响,最大限度地提高聚类精度,满足智能生产线对异常数据高效检测的需求,实现数据分析的全自动化。
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