Modifikasi Hammer Mill Sample Divider Untuk Penyederhanaan Fungsi Dengan Desain Ulang Pada PT. BV

Bernardus Valentcio Gonsalves, Burhan Nudin, Putri Endah Suwarni, Susanti Sundari
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Abstract

This study was conducted at PT. BV whose activities are in the coal mining sector, where there is a sample preparation process which aims to minimize the presence of impurities that will interfere with the coal analysis process. In the process there are two important tools used, namely the Hammer Mill and the Rotary Sample Divider. If we look at the use of these two separate tools, they are not efficient in terms of time, space and human resources, as a result the sample results are not optimal. So it is necessary to redesign the Hammer Mill machine and the Rotary Sample Divider machine by combining the two machines in one design, so that their function is simpler and more efficient, and also produces homogeneity in the coal samples to be analyzed. It is hoped that by combining the 2 tools used into one, we can overcome the lack of efficiency in sample preparation and get maximum results. The analysis used to identify problems uses a fishbone diagram to support identification, exploration, and depicts in detail all the causes related to this problem. The result of the redesign is a modified Hammer Mill Sample Divider that is more efficient and produces homogeneous coal samples to be analyzed. Apart from that, testing data on the sample preparation process using a modified Hammer Mill Sample Divider machine showed that the total testing time for 10 samples was obtained with an average time of 12.55 minutes, a maximum time limit of 14.02 minutes and a minimum time of 10.8 minutes and with the re-design of the Hammer Mill Sample Divider can minimize costs, use of human resources and time.. Keywords: Coal, Efficient, Hammer mill, Re-desain, Rotary sample divider, Sample preparation
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修改锤磨样品分配器,以简化PT. BV的功能
这项研究是在PT. BV进行的,该公司的活动涉及煤炭开采部门,其中有一个样品制备过程,旨在最大限度地减少干扰煤炭分析过程的杂质的存在。在这个过程中有两个重要的工具,即锤式磨机和旋转式样品分配器。如果我们看一下这两个单独的工具的使用,它们在时间,空间和人力资源方面效率不高,因此样本结果不是最佳的。因此,有必要将锤式磨机和旋转分样机结合在一起进行重新设计,使其功能更简单,效率更高,并使待分析煤样产生均匀性。希望将这两种工具结合在一起,可以克服制样效率的不足,获得最大的结果。用于识别问题的分析使用鱼骨图来支持识别、探索,并详细描述与此问题相关的所有原因。重新设计的结果是改进的锤式磨样分配器,效率更高,产生均匀的煤样进行分析。此外,使用改进后的锤磨分样机对样品制备过程进行测试数据表明,10个样品的总测试时间平均为12.55分钟,最大时间限制为14.02分钟,最小时间为10.8分钟,锤磨分样机的重新设计可以最大限度地降低成本、人力资源和时间的使用。关键词:煤,高效,锤磨,重新设计,旋转分样器,样品制备
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