Muhammad Imran Rashid, Muhammad Athar, Ayesha Mobeen, Mahnoor Asif, Muqaddas Hanif
{"title":"Implementation guide for process safety management","authors":"Muhammad Imran Rashid, Muhammad Athar, Ayesha Mobeen, Mahnoor Asif, Muqaddas Hanif","doi":"10.1002/sys.21732","DOIUrl":null,"url":null,"abstract":"Abstract A general guide how to implement process safety management (PSM) is missing in the literature. This article provides general procedure to implement PSM which any industry in underdeveloped, developing and developed countries can adopt to start PSM implementation. PSM implementation can be initiated through the proposed framework consisting of four steps: (1) PSM introduction, (2) Assigning departmental wise PSM duties, (3) Trainings and (4) Audits and improvements. Trainings include process hazard analysis (PHA) using Integrated What‐If/HAZOP analysis, quantitative risk assessments using ALOHA or equivalent software, PSM forms developments and other trainings. In a case study, ammonia release is estimated and quantified using ALOHA. Nine various forms for PSM are required to be developed for industry implementing PSM. Various trainings should be arranged including specific learning outcomes and few examples are discussed in this article. An audit scheme is proposed for any new industry implementing PSM. PSM elements implementation sequence is discussed. New established industries can adopt this procedure to implement PSM following suggested forms and sequences, which can help engineers in understanding PSM implementation. This PSM implementation proposed framework is being implemented in the fertilizer industry and caustic industry.","PeriodicalId":54439,"journal":{"name":"Systems Engineering","volume":"40 4","pages":"0"},"PeriodicalIF":1.6000,"publicationDate":"2023-10-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Systems Engineering","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1002/sys.21732","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
引用次数: 0
Abstract
Abstract A general guide how to implement process safety management (PSM) is missing in the literature. This article provides general procedure to implement PSM which any industry in underdeveloped, developing and developed countries can adopt to start PSM implementation. PSM implementation can be initiated through the proposed framework consisting of four steps: (1) PSM introduction, (2) Assigning departmental wise PSM duties, (3) Trainings and (4) Audits and improvements. Trainings include process hazard analysis (PHA) using Integrated What‐If/HAZOP analysis, quantitative risk assessments using ALOHA or equivalent software, PSM forms developments and other trainings. In a case study, ammonia release is estimated and quantified using ALOHA. Nine various forms for PSM are required to be developed for industry implementing PSM. Various trainings should be arranged including specific learning outcomes and few examples are discussed in this article. An audit scheme is proposed for any new industry implementing PSM. PSM elements implementation sequence is discussed. New established industries can adopt this procedure to implement PSM following suggested forms and sequences, which can help engineers in understanding PSM implementation. This PSM implementation proposed framework is being implemented in the fertilizer industry and caustic industry.
期刊介绍:
Systems Engineering is a discipline whose responsibility it is to create and operate technologically enabled systems that satisfy stakeholder needs throughout their life cycle. Systems engineers reduce ambiguity by clearly defining stakeholder needs and customer requirements, they focus creativity by developing a system’s architecture and design and they manage the system’s complexity over time. Considerations taken into account by systems engineers include, among others, quality, cost and schedule, risk and opportunity under uncertainty, manufacturing and realization, performance and safety during operations, training and support, as well as disposal and recycling at the end of life. The journal welcomes original submissions in the field of Systems Engineering as defined above, but also encourages contributions that take an even broader perspective including the design and operation of systems-of-systems, the application of Systems Engineering to enterprises and complex socio-technical systems, the identification, selection and development of systems engineers as well as the evolution of systems and systems-of-systems over their entire lifecycle.
Systems Engineering integrates all the disciplines and specialty groups into a coordinated team effort forming a structured development process that proceeds from concept to realization to operation. Increasingly important topics in Systems Engineering include the role of executable languages and models of systems, the concurrent use of physical and virtual prototyping, as well as the deployment of agile processes. Systems Engineering considers both the business and the technical needs of all stakeholders with the goal of providing a quality product that meets the user needs. Systems Engineering may be applied not only to products and services in the private sector but also to public infrastructures and socio-technical systems whose precise boundaries are often challenging to define.