Analisis Kerusakan Pada Permukaan Roda Kereta Rel Listrik

Muhammad Ardiansyah, Dwi Rahmalina
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Abstract

The wheels of electric rail cars are an essential component of rail transportation when they are in use. At the time of inspection, the technician discovered damage to the wheel's surface. This is due to the hardening of the brake block, which damages the wheel's surface. This research was conducted with the purpose of analyzing the causes of damage to the tread surface of the wheels and identifying a suitable replacement for the original brake block, which is no longer manufactured and has been replaced by imitation block brakes. so that further action can be taken to prevent similar occurrences in the future. Using the Vickers hardness test indentation method, the purpose of this study is to examine various heat treatments for determining a material's hardness level. The test results indicate that the VHN value increases with increasing heating temperature. The original specimen produced 99.5 VHN in the first test without heat treatment, while the X block brake produced 26.9 VHN and the Y brake produced 136.0 VHN. The second test with 200°C heat treatment on the original specimen yielded 96.8 VHN, 73.1 VHN from the X block, and 152.9 VHN from the Y block. In addition, the third test with 400°C heat treatment on the original specimen produced 92.4 VHN, 47.8 VHN for the X block brake, and 268.3 VHN for the Y block brake. The Vickers Hardness Test (VHN) hardness value is affected by heat treatment; the higher the heating value, the higher the hardness value of the remolok specimen.
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分析铁路轮表面损坏情况
电动轨道车辆的车轮在使用时是轨道交通的重要组成部分。在检查时,技术人员发现车轮表面有损坏。这是由于刹车块的硬化,这损害了车轮的表面。本研究的目的是分析车轮踏面损伤的原因,并确定一个合适的替代品,原来的制动块已不再生产,已被仿制块制动器取代。以便采取进一步行动,防止今后发生类似事件。使用维氏硬度测试压痕法,本研究的目的是检查各种热处理以确定材料的硬度水平。试验结果表明,VHN值随加热温度的升高而增大。原始试样未经热处理第一次试验产生99.5 VHN, X块制动器产生26.9 VHN, Y块制动器产生136.0 VHN。在原始试样上进行200°C热处理的第二次试验,得到96.8 VHN, X块得到73.1 VHN, Y块得到152.9 VHN。此外,在原始试样上进行400°C热处理的第三次试验产生92.4 VHN, X块制动器产生47.8 VHN, Y块制动器产生268.3 VHN。维氏硬度试验(VHN)的硬度值受热处理的影响;热值越高,试样的硬度值越高。
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