Influence of Groove shape on the Mechanical Properties of Welded Commercial Steel

Saleh Elfallah
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Abstract

Manufacturers always seek for quality and effective welding to stay competitive in the market. There is a continuous demand for a quick and efficient manufacturing set ups for new products. GMAW is among the welding processes that is wieldy used in the industry. Welding factors such as welding voltage, welding current, gas flow rate, filler wire size and welding speed play a significant role in determining the welding quality. Taguchi design uses optimization technique for the process of experimentation as an effort to improve productivity and enhance product quality. This study discusses the welding of commercial steel welded using GMAW. The welding was controlled by welding current, welding speed and groove shape to test their influence on the welding strength; tensile strength and hardness. X groove shape welding has obtained lower tensile strength and hardness than V groove shape as did higher welding current and lower welding speed. The results concluded that welding current welding had the highest influence on tensile strength and hardness of the welding, followed by groove shape, while the welding speed had the minimum influence. The optimized combination of welding factors is 170 A, V groove shape and 150 mm/min
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坡口形状对焊接商品钢力学性能的影响
制造商总是寻求质量和有效的焊接,以保持在市场上的竞争力。对于新产品的快速高效的生产设置有持续的需求。GMAW是工业中广泛使用的焊接工艺之一。焊接电压、焊接电流、气体流量、填充丝尺寸、焊接速度等焊接因素对焊接质量的决定作用很大。田口设计在实验过程中使用优化技术,以努力提高生产率和提高产品质量。本文研究了用GMAW焊接商品钢的焊接问题。通过焊接电流、焊接速度和坡口形状对焊接强度的影响进行控制;抗拉强度和硬度。与V型坡口相比,X型坡口焊接的抗拉强度和硬度较低,焊接电流较大,焊接速度较慢。结果表明,焊接电流对焊缝抗拉强度和硬度的影响最大,其次是坡口形状,焊接速度对焊缝抗拉强度和硬度的影响最小。焊接因素的优化组合为170a、V型坡口形状和150mm /min
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