Heat consumption and modeling of corn seeds intermittent drying

JSFA reports Pub Date : 2023-10-17 DOI:10.1002/jsf2.162
Ana Caroline Raimundini Aranha, Andressa Lopes Ferrari, Sirlei Marques Paschoal, Juliana Guerra Sgorlon, Maria Carolina Sérgi Gomes, Luiz Mario de Matos Jorge, Lilian Tatiani Dusman Tonin, Rafael Oliveira Defendi
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Abstract

Background

Corn seed is produced on a large scale, and as production is carried out seasonally, the storage is needed to supply uninterrupted demand. To carry out the storage, as the material from the harvest has a high initial moisture content, it is necessary to carry out the drying process. In order to reduce energy consumption, an alternative is intermittent drying. The purpose of this article is to fit the mathematical model of intermittent drying by distributed parameters, based on experimental data of temperature and moisture content of corn seeds submitted to intermittent drying, to determine the diffusivity value and to assess heat consumption.

Results

For samples dried to the final moisture content of 16.0% on dry basis (d.b.), the condition of intermittent drying at a temperature of 40°C and 10 min of tempering period led to the lowest heat consumption, in comparison to conventional drying and to intermittent drying under higher temperatures. In addition, to obtain a final moisture content of 14.0% (d.b.), the conventional drying condition at 55°C resulted in the lowest heat consumption, compared to the other drying conditions. The distributed parameter model can predict the experimental data with a global deviation lower than 10.0%.

Conclusion

Analyzing the moisture distribution profiles for the corn seeds, it was verified that there was a difference in the moisture content along the position inside the material, being necessary to evaluate the influence of moisture distribution along the position inside the material in kinetic drying models.

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玉米种子间歇干燥的热消耗与建模
玉米种子是大规模生产的,由于生产是季节性的,因此需要储存以满足不间断的需求。为了进行储存,由于收获的物料具有很高的初始水分含量,因此有必要进行干燥过程。为了减少能源消耗,一种替代方法是间歇干燥。本文的目的是通过分布参数拟合间歇干燥的数学模型,根据玉米种子进行间歇干燥的温度和水分含量的实验数据,确定扩散系数值,评估热耗。结果在干燥基础上干燥至最终含水率为16.0% (d.b.)的样品,与常规干燥和高温间歇干燥相比,在40℃间歇干燥和10 min回火条件下的热耗最低。此外,为了获得14.0% (d.b.)的最终水分含量,与其他干燥条件相比,55°C的常规干燥条件产生的热量消耗最低。分布参数模型对实验数据的预测总体偏差小于10.0%。通过对玉米种子水分分布曲线的分析,验证了玉米种子在物料内部沿位置的水分含量存在差异,这是动态干燥模型中评价物料内部沿位置水分分布影响的必要条件。
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