Analytical modeling of cutting force in machining of SiCp/Al composites by ultrasonic elliptical vibration-assisted turning

Jiakang Zhou, Mingming Lu, Jieqiong Lin, Xiaoxiao Su, Wenqing Wei
{"title":"Analytical modeling of cutting force in machining of SiCp/Al composites by ultrasonic elliptical vibration-assisted turning","authors":"Jiakang Zhou, Mingming Lu, Jieqiong Lin, Xiaoxiao Su, Wenqing Wei","doi":"10.1177/09544054231197337","DOIUrl":null,"url":null,"abstract":"To predict the cutting force in machining of SiCp/Al composites by ultrasonic elliptical vibration-assisted turning (UEVT) technology, a semi-empirical geometric model considering the deformation and friction characteristics in different deformation areas is established in this paper. During UEVT, the resistance force acting on cutting edge is divided into three parts according to different deformation zones: shear force, interface friction, and plowing force. The vibration characteristic functions are also coupled to the semi-empirical geometric model of cutting force. A three factor and four level orthogonal tests is implemented to verify the validity of geometric model, and the single factor cutting experiments are also conducted to evaluate the influence law of relevant parameter on cutting force. Experimental results show that the deviation between the calculated value of cutting force and measured average value is less than 17%, and the average deviation is 8.16%, which proved that the semi-empirical geometric model can effectively predict the cutting force of SiCp/Al composites during UEVT. In addition, the influence of cutting parameters and volume fraction on cutting force is discussed, which provides a theoretical guidance for the outstanding machinability of SiCp/Al composites in UEVT.","PeriodicalId":20663,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture","volume":"13 1","pages":"0"},"PeriodicalIF":1.9000,"publicationDate":"2023-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1177/09544054231197337","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
引用次数: 0

Abstract

To predict the cutting force in machining of SiCp/Al composites by ultrasonic elliptical vibration-assisted turning (UEVT) technology, a semi-empirical geometric model considering the deformation and friction characteristics in different deformation areas is established in this paper. During UEVT, the resistance force acting on cutting edge is divided into three parts according to different deformation zones: shear force, interface friction, and plowing force. The vibration characteristic functions are also coupled to the semi-empirical geometric model of cutting force. A three factor and four level orthogonal tests is implemented to verify the validity of geometric model, and the single factor cutting experiments are also conducted to evaluate the influence law of relevant parameter on cutting force. Experimental results show that the deviation between the calculated value of cutting force and measured average value is less than 17%, and the average deviation is 8.16%, which proved that the semi-empirical geometric model can effectively predict the cutting force of SiCp/Al composites during UEVT. In addition, the influence of cutting parameters and volume fraction on cutting force is discussed, which provides a theoretical guidance for the outstanding machinability of SiCp/Al composites in UEVT.
查看原文
分享 分享
微信好友 朋友圈 QQ好友 复制链接
本刊更多论文
超声椭圆振动辅助车削SiCp/Al复合材料切削力分析建模
为了预测超声椭圆振动辅助车削(UEVT)技术加工SiCp/Al复合材料时的切削力,建立了考虑不同变形区域变形和摩擦特性的半经验几何模型。在UEVT过程中,作用在切削刃上的阻力根据不同的变形区分为三部分:剪切力、界面摩擦力和犁耕力。振动特征函数也与切削力的半经验几何模型相耦合。通过三因素四水平正交试验验证几何模型的有效性,并进行单因素切削实验,评价相关参数对切削力的影响规律。实验结果表明,切削力计算值与测量平均值的偏差小于17%,平均偏差为8.16%,证明了半经验几何模型可以有效地预测SiCp/Al复合材料在UEVT过程中的切削力。此外,还讨论了切削参数和体积分数对切削力的影响,为SiCp/Al复合材料在UEVT中优异的可加工性提供了理论指导。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 去求助
来源期刊
CiteScore
5.10
自引率
30.80%
发文量
167
审稿时长
5.1 months
期刊介绍: Manufacturing industries throughout the world are changing very rapidly. New concepts and methods are being developed and exploited to enable efficient and effective manufacturing. Existing manufacturing processes are being improved to meet the requirements of lean and agile manufacturing. The aim of the Journal of Engineering Manufacture is to provide a focus for these developments in engineering manufacture by publishing original papers and review papers covering technological and scientific research, developments and management implementation in manufacturing. This journal is also peer reviewed. Contributions are welcomed in the broad areas of manufacturing processes, manufacturing technology and factory automation, digital manufacturing, design and manufacturing systems including management relevant to engineering manufacture. Of particular interest at the present time would be papers concerned with digital manufacturing, metrology enabled manufacturing, smart factory, additive manufacturing and composites as well as specialist manufacturing fields like nanotechnology, sustainable & clean manufacturing and bio-manufacturing. Articles may be Research Papers, Reviews, Technical Notes, or Short Communications.
期刊最新文献
Digital twins for hand gesture-guided human-robot collaboration systems Optimal design of the response surface for the root cutting of a hydroponic lettuce harvesting tool Comparison of joining hole making methods for fiber reinforced FDM 3D printing parts Thermal error compensation for a fluid-cooling ball-screw feed system Modeling and balancing of parallel U-shaped assembly line based on improved genetic algorithms
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
已复制链接
已复制链接
快去分享给好友吧!
我知道了
×
扫码分享
扫码分享
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1