Quantifying narrowing partition thickness in a vertical pneumatic separation channel for soybean seed cleaning

V. G. Khamuev, S. A. Gerasimenko
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Abstract

The paper highlights that the study of the soybean seed separation processes in a vertical deep aspirating channel contributes to the improvement of technical and economic indicators in grain cleaning equipment. (Research purpose) The research aims to substantiate the thickness of narrowing partitions in the vertical deep aspirating channel. (Materials and methods) A prototype of a vertical deep aspirating channel with three sections of varying height, was used for cleaning soybean seeds. The optimal thickness of the narrowing partitions in the channel has been justified. Impurity extraction completeness and seed separation efficiency within a vertical aspirating channel were assessed for soybean seed cleaning under maximum specific grain load conditions. (Results and discussion) The following parameters have been determined: the optimal thickness for the narrowing partitions is 70 millimeters under a maximum specific grain load of 5 kilograms per square centimeter per hour. Seed losses do not exceed 3 percent in the aspirating channel with narrowing partitions, with impurity extraction completeness of 74 percent for the «Waste» fraction. The efficiency of the separation process stands at 71 percent, and the purity level of the «Seeds» fraction reaches 81 percent in a single pass during the preliminary cleaning stage. (Conclusions) It has been established that the use of narrowing partitions in a vertical aspirating channel during soybean seed cleaning leads to an increase in the specific grain load up to 5 kilograms per square centimeter per hour, compared to 2 kilograms per square centimeter per hour achieved by traditional pneumatic separation channels. The proposed technical solution reduces soybean seed losses to 3 percent (compared to the initial requirements of no more than 10 percent) in a single pass and reduces machine power consumption from 4.5 to 2.25 kilowatt-hours.
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大豆种子清洗立式气动分离通道窄隔板厚度定量分析
重点介绍了在立式深吸通道中进行大豆种子分离过程的研究,有助于提高粮食清洗设备的技术经济指标。(研究目的)研究的目的是证实垂直深吸气通道中狭窄隔板的厚度。(材料与方法)采用三段不同高度的垂直深吸通道的原型,对大豆种子进行了清洗。确定了通道内缩窄隔板的最佳厚度。在最大比粒负荷条件下,对垂直抽吸通道内的杂质提取完整性和种子分离效率进行了评价。(结果和讨论)确定了以下参数:在最大比颗粒负荷为每平方厘米每小时5公斤的情况下,缩小隔板的最佳厚度为70毫米。种子损失不超过3%的抽吸通道与缩小分区,杂质提取完整性74%的“废物”部分。在初步清洗阶段,分离过程的效率达到71%,“种子”馏分的纯度在单道工序中达到81%。(结论)在大豆种子清洗过程中,在垂直抽吸通道中使用窄隔板可使比粒负荷增加5公斤/平方厘米/小时,而传统气动分离通道的比粒负荷为2公斤/平方厘米/小时。拟议的技术解决方案将大豆种子单次损耗降低到3%(与最初要求不超过10%相比),并将机器功耗从4.5千瓦时降低到2.25千瓦时。
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35
审稿时长
8 weeks
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