Technology and implementation of flax stripping in the primary flax processing line

R. A. Rostovtsev, V. G. Chernikov, S. V. Solovyov, I. B. Kazakov
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Abstract

This paper investigates the utilization of an oscillatory-type working body for the stripping process within the primary fiber flax processing line. It also introduces the equation governing the movement of this working body, thereby enabling the determination of the fundamental geometric parameters of the mechanism. (Research purpose) To develop the technology for fiber flax stripping at a flax mill using the proposed comb-type device, and to examine the parameters and modes of its functionality. (Materials and methods) A testing model was designed for a stripping machine, enabling an exploration of the flax combing process within the factory. The limitations of the parameters under investigation were identified. Furthermore, a theoretical model was formulated to calculate the performance of the stripper. (Results and discussion) The operation kinematic mode, stripping cleanliness, and seed losses during the stripping process are determined through theoretical analysis. It is discovered that the quality of stripping is influenced by the thickness of the flax ribbon. Specifically, an increase in the flax straw's thickness results in the clogging of the stripping device, subsequently leading to the formation of tangles and entanglements on the working body. On the other hand, insufficient thickness of the flax ribbon leads to significant damage to the stems. The limits for the thickness of the flax ribbon are established considering both the potential minimum and maximum yields: the lower limit being 0.01 meters and the upper limit set at 0.05 meters. The application of the factory's stripping technology is expected to ensure a 10 percent reduction in seed losses and an additional 6 percent reduction in production costs. (Conclusions) Theoretical justification for the parameters and operational modes of the stripper in the flax processing line, along with its design, is provided. The feed speed of the flax ribbon is configured to range between 1.0 and 1.5 meters per second, while the rotation frequency of the working body varies from 2.2 to 3.0 revolutions per second.
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亚麻初级加工线剥离工艺及实施
本文研究了在原麻加工生产线中,采用摆动式工作机构进行剥离的方法。它还介绍了控制该工作体运动的方程,从而能够确定机构的基本几何参数。(研究目的)利用所提出的梳式装置开发亚麻纤维剥离技术,并对其功能参数和模式进行研究。(材料与方法)设计了剥离机的试验模型,对工厂内的亚麻精梳工艺进行了探索。确定了所调查参数的局限性。在此基础上,建立了汽提塔性能计算的理论模型。(结果与讨论)通过理论分析确定了汽提过程中的操作运动方式、汽提清洁度和种子损失。研究发现,剥离质量受亚麻带厚度的影响。具体而言,亚麻秸秆厚度的增加会导致剥离装置堵塞,从而导致在工作体上形成缠结和缠结。另一方面,亚麻带厚度不足会对茎部造成严重损害。考虑到潜在的最小和最大产量,确定了亚麻带厚度的限制:下限为0.01米,上限为0.05米。应用该工厂的剥脱技术预计将确保减少10%的种子损失,并进一步降低6%的生产成本。(结论)对亚麻加工生产线汽提器的参数和运行方式进行了理论论证,并对汽提器进行了设计。亚麻带的进给速度配置为1.0 ~ 1.5米/秒,工作体的旋转频率为2.2 ~ 3.0转/秒。
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自引率
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发文量
35
审稿时长
8 weeks
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