Study of the Influence of Macrogeometry Parameters on the Tightness of Shaft–Seal Joints

IF 0.4 Q4 ENGINEERING, MECHANICAL Journal of Machinery Manufacture and Reliability Pub Date : 2023-12-18 DOI:10.1134/s1052618823060109
O. A. Leonov, N. Zh. Shkaruba, L. A. Grinchenko, D. A. Pupkova, D. U. Khasyanova
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Abstract

The factors influencing the reliability and durability of the joint between a shaft and a rubber reinforced seal are analyzed. It has been established that the theory of tightness of such joints has not yet been developed. The quality of a joint is usually assessed by the amount of leakage. It has been revealed that the amount of leakage depends on the materials from which the shaft and seal are manufactured, the roughness of the shaft surface, the presence of dust in the friction zone, the quality of the sealed liquid, and the operating temperature. In addition, the durability of the work is influenced by macrogeometry parameters like deviation from the perpendicularity of the seal to the shaft, deviation from coaxiality, and radial runout of the shaft. A multifactorial experiment has been carried out, as a result of which an empirical relationship has been established between the radial runout of the shaft, rotational speed, and interference in the joint according to the criterion of the onset of leaks. Analysis of the obtained dependence showed that the radial runout should be compensated by interference in the joint, and with an increase in the rotation speed, the compensation value should be greater due to the fact that the working edge of the seal does not have time to follow the shaft. An empirical relationship between the amount of interference and leakage has been obtained, which indicates that with lower interference, leakage will be greater. The research results can be used at the stage of designing assembly units with seals to reduce the influence of radial runout and deviations from the coaxiality of the shaft relative to the seal.

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宏观几何参数对轴封接头密封性的影响研究
摘要 分析了影响轴与橡胶增强密封件之间接头的可靠性和耐用性的因素。现已确定,此类接头的密封性理论尚未发展起来。通常通过泄漏量来评估接头的质量。研究表明,泄漏量取决于轴和密封件的制造材料、轴表面的粗糙度、摩擦区是否存在灰尘、密封液体的质量以及工作温度。此外,工作的耐用性还受到宏观几何参数的影响,如密封件与轴的垂直度偏差、同轴度偏差和轴的径向跳动。我们进行了一项多因素实验,根据泄漏开始的标准,在轴的径向跳动、旋转速度和连接处的干涉之间建立了经验关系。对所得关系的分析表明,径向跳动应通过连接处的过盈进行补偿,随着转速的增加,补偿值应更大,因为密封件的工作边缘没有时间跟随轴转动。过盈量和泄漏量之间存在经验关系,表明过盈量越小,泄漏量就越大。研究结果可用于设计带有密封件的装配单元,以减少径向跳动和轴与密封件同轴度偏差的影响。
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来源期刊
CiteScore
0.80
自引率
33.30%
发文量
61
期刊介绍: Journal of Machinery Manufacture and Reliability  is devoted to advances in machine design; CAD/CAM; experimental mechanics of machines, machine life expectancy, and reliability studies; machine dynamics and kinematics; vibration, acoustics, and stress/strain; wear resistance engineering; real-time machine operation diagnostics; robotic systems; new materials and manufacturing processes, and other topics.
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