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High Speed Steel Tool Performance through Hybrid Texturing Followed by Shock Peening towards Sustainable Machining 通过混合纹理加工和冲击强化实现高速钢刀具性能的可持续加工
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700134
K. Nagendra Prasad, Syed Ismail, M. Satish

Abstract

Surface texturing is a promising sustainable technique to get better the machining performance of cutting tools. Laser surface texturing and micro-EDM are the most commonly used fabrication techniques and the textured tools exhibit better tool performance as compared to conventional tool. However, these processes involve resolidification of material surface which makes the surface softening and reduction in the surface hardness. In the present work, cutting performance of the high-speed steel (HSS) tool is studied by fabricating hybrid (microgrooves with dimples) textures on its rake face using both laser ablation and micro-EDM methods followed by laser shock peening without ablative coating (LSPWAC) process. Hybrid textured with shock peened HSS tools are used in orthogonal dry turning of 316 L stainless steel. It has been observed that hybrid textures with shock peened HSS tool exhibits higher tool life of up to 255 and 85% than the conventional and the hybrid textured (HT) tools respectively. The results shown that surface texturing followed by shock peening is an innovative method to improve the sustainability in machining process than only surface texturing method. Moreover, analysis of chip is studied by finite element analysis.

摘要表面纹理加工是一种很有前途的可持续技术,可提高切削工具的加工性能。激光表面纹理加工和微电火花加工是最常用的制造技术,与传统刀具相比,纹理加工刀具具有更好的刀具性能。然而,这些工艺涉及材料表面的分解,导致表面软化和表面硬度降低。在本研究中,通过使用激光烧蚀和微电火花加工方法在高速钢(HSS)前刀面上制造混合纹理(微凹槽),然后使用无烧蚀涂层激光冲击强化(LSPWAC)工艺,对高速钢(HSS)刀具的切削性能进行了研究。混合纹理冲击强化高速钢刀具用于 316 L 不锈钢的正交干车削。结果表明,混合纹理与冲击强化高速钢刀具的刀具寿命分别比传统刀具和混合纹理(HT)刀具高出 255% 和 85%。结果表明,与单纯的表面纹理加工方法相比,先进行表面纹理加工再进行冲击强化是一种创新方法,可提高加工过程的可持续性。此外,还通过有限元分析研究了切屑分析。
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引用次数: 0
Ballistics of Elongated Man-Made Elements 拉长人造元件的弹道学特性
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700067
A. M. Popov

Abstract

During engineering blasting operations, various man-made elements (particles) can be formed from the structure due to the impact of an explosion, which, as experimental data show, can have a completely arbitrary shape and a fairly large mass and speed. This article is devoted to consideration of the ballistics of elongated elements and the derivation of the calculated dependencies that allow one to estimate the trajectory of their movement.

摘要 在工程爆破作业中,由于爆炸的冲击力,会从结构中形成各种人造元素(颗粒),正如实验数据所显示的,这些元素可以具有完全任意的形状和相当大的质量和速度。本文专门讨论拉长元素的弹道学,并推导出计算出的依赖关系,从而可以估算出它们的运动轨迹。
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引用次数: 0
Research of Strength under Conditions of Uniform Loading of Combined Screw Joints in the Structures of Thermoplast Parts with Metal Fittings 带金属配件的热塑部件结构中组合螺纹接头在均匀载荷条件下的强度研究
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700110
A. A. Guliev, N. A. Gasanova, T. U. Khankishieva

Abstract

Combined screw joints used in mechanical engineering and oilfield volumetric hydraulic drive devices and other areas are discussed. The possibility of creating combined valves by pressing and casting a part from plastic onto metal reinforcement has been considered. It has been established that the profile and screw pitch should be selected from the same calculation of the strength of the screw from metal and thermoplastic. It has been established that the determining role in the calculation is played by the length of the screw, and the minimum wall thickness is selected using screw profiles. It has been established that the shear strength of thermoplastic materials differs significantly from the shear strength of metallic materials.

摘要 讨论了机械工程和油田容积式液压驱动装置及其他领域使用的组合螺纹接头。考虑了通过在金属加固件上压铸塑料部件来制造组合阀的可能性。已经确定,应根据对金属和热塑性塑料螺杆强度的相同计算来选择螺纹和螺距。已确定在计算中起决定作用的是螺杆的长度,而最小壁厚是通过螺杆型材选择的。已确定热塑性材料的剪切强度与金属材料的剪切强度差别很大。
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引用次数: 0
Atypical Hardening Caused by Current and Plastic Deformation 电流和塑性变形引起的非典型硬化
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700080
V. V. Stolyarov

Abstract

Based on literary and experimental data, the effects accompanying the passage of pulsed current and associated structural changes in metals and alloys have been considered briefly. The special role of the type and modes of current, as well as the nature of the material, has been shown. The results of studies of the interaction of electric current and plastic deformation by quasi-static tension in pure metals, titanium alloys with martensitic transformation, and steels have been presented. It is assumed that the causes of the detected deformation effects are the ratio of the period and duration of the pulse, cycling of stress and temperature, changes in the deformation mechanism, reversible transformations, changes in grain size, and the appearance of particles of second phases. Variation of the duty cycle makes it possible to regulate the ratio of thermal and electroplastic effects and thereby influence the mechanisms of hardening/softening.

摘要 根据文献和实验数据,简要探讨了脉冲电流通过时的效应以及金属和合金的相关结构变化。研究显示了电流的类型和模式以及材料性质的特殊作用。介绍了纯金属、发生马氏体转变的钛合金和钢中电流与准静态拉伸塑性变形相互作用的研究结果。据推测,导致检测到的变形效应的原因包括脉冲周期和持续时间的比率、应力和温度的循环、变形机制的变化、可逆转变、晶粒大小的变化以及第二相颗粒的出现。改变占空比可以调节热效应和电塑性效应的比例,从而影响硬化/软化机制。
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引用次数: 0
Study of the Main Factors Affecting the Increase in the Friction Coefficient of Interacting Surfaces of Rail Vehicles 影响轨道车辆接触面摩擦系数增大的主要因素研究
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700055
A. M. Keropyan, A. Yu. Albagachiev

Abstract

As a result of theoretical studies, it was established that the coefficient of friction of the interacting surfaces of rail vehicles is significantly influenced by the roughness of the contacting surfaces, the actual contact area, the temperature in the contact zone of the wheel-rail system, and the speed of mutual sliding (slip) of the contacting surfaces. It has been established that, in order to ensure the strength criterion and reduce wear, it is necessary to limit the temperature in the contact zone of the wheel–rail system within 300°С by controlling the sliding speed of the wheel relative to the rail. It has been revealed that the effective functioning of the wheel–rail system can be realized through the interaction of the machined working surfaces of the wheel and rail with roughness Rz 20–40 µm. Implementation of the proposed technical solutions using tribological research methods will allow for the possibility of increasing the friction coefficient of wheel–rail systems by up to 27%.

摘要 通过理论研究确定,轨道车辆相互作用表面的摩擦系数受接触面粗糙度、实际接触面积、轮轨系统接触区温度和接触面相互滑动(滑移)速度的显著影响。现已确定,为了确保强度标准和减少磨损,有必要通过控制车轮相对于轨道的滑动速度,将轮轨系统接触区的温度控制在 300°С 以内。研究表明,轮轨系统的有效运行可以通过轮子和导轨的加工工作表面(粗糙度 Rz 20-40 µm)的相互作用来实现。利用摩擦学研究方法实施建议的技术解决方案,可以将轮轨系统的摩擦系数提高 27%。
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引用次数: 0
Improvement of Technical Operation of Rolling Stock through the Application of New Synthetic Lubricant Compositions 通过应用新型合成润滑油组合物提高轨道车辆的技术运行水平
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700092
B. P. Trofimenko, A. V. Markelov

Abstract

The possibility of using water-based lubricants in bearings is examined. An overview of the different types of water-based lubricants, their composition and properties, and methods of their application in bearings are provided. Particular attention is paid to studies showing the effectiveness of water-based lubricants in reducing friction and wear and increasing the energy efficiency of bearings. The research results confirm the potential of water-based lubricants for use in various industrial sectors where high performance and reduced environmental impact are required. Valuable information for engineers and manufacturers seeking to improve bearing performance and reduce the environmental impact is provided.

摘要 研究了在轴承中使用水基润滑剂的可能性。概述了不同类型的水基润滑剂、其成分和特性以及在轴承中的应用方法。特别关注了显示水基润滑剂在减少摩擦和磨损以及提高轴承能效方面有效性的研究。研究结果证实了水基润滑剂在需要高性能和减少环境影响的各种工业领域中的应用潜力。为寻求提高轴承性能和减少环境影响的工程师和制造商提供了宝贵的信息。
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引用次数: 0
Reducing the James–Stein Shrinkage Estimator for Automatically Grouping Heterogeneous Production Batches 减少詹姆斯-斯泰因收缩率估算器,自动分组异质生产批次
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700043
F. G. Akhmatshin, I. A. Petrova, L. A. Kazakovtsev, I. N. Kravchenko

Abstract

A reduction in the James–Stein shrinkage estimator might significantly increase the accuracy of cluster analysis of k-means for a relatively broad range of data. The efficiency of using the James–Stein shrinkage estimator for automatically grouping industrial products in homogeneous production batches is considered. Tests are conducted for batches of integrated circuits by comparing the shrinkage results with those obtained using the traditional k-means algorithm. The dataset is normalized according to the values of the acceptable drift, acceptable parameters, and standard deviation. As established using the Rand index, clustering is far more accurate in the automatic grouping of industrial products in homogeneous production batches, when average values of inconclusive parameters drop to zero. It is established that the reduction of the James–Stein shrinkage estimator decreases the influence of inconclusive parameters of standard data to acceptable values.

摘要 对詹姆斯-斯坦收缩估计器进行缩减可能会显著提高 k-means 聚类分析的准确性,适用于范围相对较广的数据。本文考虑了使用詹姆斯-斯坦收缩率估计器对同质生产批次中的工业产品进行自动分组的效率问题。通过比较收缩结果和使用传统 k-means 算法获得的结果,对集成电路批次进行了测试。数据集根据可接受漂移、可接受参数和标准偏差的值进行归一化处理。正如使用兰德指数所确定的那样,当不确定参数的平均值降为零时,聚类在对同质生产批次的工业产品进行自动分组时要准确得多。詹姆斯-斯坦缩减估计器的缩减可将标准数据中不确定参数的影响降至可接受值。
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引用次数: 0
Physical and Mechanical Properties of Electrospark Coatings Applied by Electrospark Treatment with a Composite Electrode 使用复合电极进行电火花处理的电火花涂层的物理和机械特性
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700122
V. P. Lyalyakin, V. A. Denisov, A. A. Evsyukov

Abstract

Electric spark machining allows coated parts to be coated with any electrically conductive materials, ensuring good adhesion to the base material, thereby restoring worn surfaces. However, limitations on the thickness of the applied coating significantly affect its distribution when restoring parts with wear of more than 0.2 mm. One way to solve this problem when restoring parts with increased wear is electric spark processing using composite electrodes with carbon nanotubes. Thanks to the use of a composite electrode with carbon nanotubes, it was possible to increase the thickness of the coating by 2–4 times, which will expand the range of the restored parts. At the same time, the microhardness of the coatings decreased when carbon nanotubes were added to the electrode, but under certain conditions it was possible to achieve a microhardness value comparable to coatings from BrO10S10 electrodes.

摘要电火花加工可在涂层零件上涂覆任何导电材料,确保与基体材料的良好附着力,从而修复磨损的表面。然而,当修复磨损超过 0.2 毫米的零件时,涂层厚度的限制会严重影响涂层的分布。在修复磨损加剧的部件时,解决这一问题的一种方法是使用碳纳米管复合电极进行电火花加工。由于使用了碳纳米管复合电极,涂层厚度可以增加 2-4 倍,从而扩大了修复零件的范围。同时,在电极中加入碳纳米管后,涂层的显微硬度有所下降,但在某些条件下,涂层的显微硬度值可以与 BrO10S10 电极的涂层相媲美。
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引用次数: 0
Nonlinear Deformation and Load-Loading Capacity of Quadrangular Composite Panels 四边形复合板的非线性变形和负载能力
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s105261882470002x
N. S. Azikov, A. V. Zinin

Abstract

The supercritical deformation of quadrangular multilayer composite panels has been studied, taking into account geometric nonlinearity for deflections commensurate with the thickness of the plate. The solution of the problem on eigenvalues and eigenvectors is carried out in displacements by the Rayleigh–Ritz method. The dependences of the deflection amplitude on the contour forces were found, and basic relations were obtained for assessing the stress–strain state of composite quadrangular panels with arbitrary boundary conditions after loss of stability in compression and shear. Based on the strength criteria of anisotropic materials, the destructive forces after loss of stability are determined.

摘要 研究了四角形多层复合板的超临界变形,考虑到了与板厚度相称的挠度的几何非线性。用雷利-里兹法求解了位移中的特征值和特征向量问题。研究发现了挠度振幅与轮廓力的关系,并获得了评估任意边界条件下的四边形复合板在失去压缩和剪切稳定性后的应力-应变状态的基本关系。根据各向异性材料的强度标准,确定了失去稳定性后的破坏力。
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引用次数: 0
Assessment of the Influence of Equipment on the Experimental Result When Determining the Sound Insulation Parameters of a Panel Structure 在确定板材结构隔音参数时评估设备对实验结果的影响
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700109
P. A. Popov, A. A. Igolkin, E. V. Shakhmatov

Abstract

A scientific approach based on analysis of the acoustic noise intensity, based on the theory of mathematical series, which made it possible to solve successfully the problem of assessing the error of results obtained when conducting experiments to find sound insulation parameters, is presented. Identified patterns found their application in the process of designing a special structure for an experiment.

摘要 介绍了一种基于数学数列理论的声学噪声强度分析科学方法,该方法成功地解决了在进行隔声参数实验时评估结果误差的问题。确定的模式在为实验设计特殊结构的过程中得到了应用。
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引用次数: 0
期刊
Journal of Machinery Manufacture and Reliability
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