Slippery Hydrogel with Desiccation-Tolerant "Skin" for High-Precision Additive Manufacturing

IF 16.1 1区 工程技术 Q1 ENGINEERING, MANUFACTURING International Journal of Extreme Manufacturing Pub Date : 2023-12-19 DOI:10.1088/2631-7990/ad1730
Desheng Liu, Pan Jiang, Yue Hu, Yaozhong Lu, Yixian Wang, Jiayu Wu, Danli Hu, Tao Wu, Xiaolong Wang
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Abstract

Hydrogels inevitably undergo dehydration, structural collapse, and shrinkage deformation due to the uninterrupted evaporation in the atmosphere, thereby losing their flexibility, slippery, and manufacturing precision. Here, we propose a novel bioinspired strategy to construct a spontaneously formed “skin” on the slippery hydrogels by incorporating biological stress metabolites trehalose into the hydrogel network, which can generate robust hydrogen bonding interactions to restrain water evaporation. The contents of trehalose in hydrogel matrix can also regulate the desiccation-tolerance, mechanical properties, and lubricating performance of slippery hydrogels in a wide range. Combining vat photopolymerization 3D printing and trehalose-modified slippery hydrogels enables to achieve the structural hydrogels with high resolution, shape fidelity, and sophisticated architectures, instead of structural collapse and shrinkage deformation caused by dehydration. And thus, this proposed functional hydrogel adapts to manufacture large-scale hydrogels with sophisticated architectures in a long-term process. As a proof-of-concept demonstration, a high-precision and sophisticated slippery hydrogel vascular phantom was easily fabricated to imitate guidewire intervention. Additionally, the proposed protocol is universally applicable to diverse types of hydrogel systems. This strategy opens up a versatile methodology to fabricate dry-resistant slippery hydrogel for functional structures and devices, expanding their high-precision processing and broad applications in the atmosphere.
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用于高精度增材制造的具有耐干燥 "皮肤 "的滑溜水凝胶
水凝胶由于在大气中不间断蒸发,不可避免地会发生脱水、结构坍塌和收缩变形,从而失去柔韧性、滑爽性和制造精度。在这里,我们提出了一种新颖的生物启发策略,通过在水凝胶网络中加入生物应激代谢物树胶糖,在光滑的水凝胶上构建一层自发形成的 "皮肤",这种 "皮肤 "可以产生强大的氢键相互作用来抑制水分蒸发。水凝胶基质中曲哈洛糖的含量还能在很大范围内调节滑爽水凝胶的干燥耐受性、机械性能和润滑性能。将大桶光聚合三维打印技术与曲哈洛糖改性的滑溜水凝胶相结合,可以获得分辨率高、形状逼真、结构复杂的水凝胶,而不会出现脱水导致的结构坍塌和收缩变形。因此,这种拟议的功能性水凝胶可用于在长期过程中制造具有复杂结构的大规模水凝胶。作为概念验证,高精度和复杂的滑溜水凝胶血管模型被轻松制作出来,以模仿导丝介入。此外,所提出的方案普遍适用于不同类型的水凝胶系统。这一策略开辟了为功能结构和装置制造耐干滑水凝胶的多功能方法,扩大了其高精度加工和在大气中的广泛应用。
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来源期刊
International Journal of Extreme Manufacturing
International Journal of Extreme Manufacturing Engineering-Industrial and Manufacturing Engineering
CiteScore
17.70
自引率
6.10%
发文量
83
审稿时长
12 weeks
期刊介绍: The International Journal of Extreme Manufacturing (IJEM) focuses on publishing original articles and reviews related to the science and technology of manufacturing functional devices and systems with extreme dimensions and/or extreme functionalities. The journal covers a wide range of topics, from fundamental science to cutting-edge technologies that push the boundaries of currently known theories, methods, scales, environments, and performance. Extreme manufacturing encompasses various aspects such as manufacturing with extremely high energy density, ultrahigh precision, extremely small spatial and temporal scales, extremely intensive fields, and giant systems with extreme complexity and several factors. It encompasses multiple disciplines, including machinery, materials, optics, physics, chemistry, mechanics, and mathematics. The journal is interested in theories, processes, metrology, characterization, equipment, conditions, and system integration in extreme manufacturing. Additionally, it covers materials, structures, and devices with extreme functionalities.
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