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Hyaluronic Acid-Based Bioink for Anisotropic Neural Tissue Cryobioprinting. 基于透明质酸的各向异性神经组织低温打印生物链接。
IF 21.3 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Pub Date : 2026-02-01 Epub Date: 2025-09-29 DOI: 10.1088/2631-7990/adfeee
Andrea Andolfi, Ling Cai, María Valeria González Martínez, Carlos Ezio Garciamendez-Mijares, Francisco Del Valle Rodríguez, Regina Garza Garza, Alex Ruofei Kuai, Xiao Kuang, Jouhaina Nejjari, Yu Shrike Zhang

In this study, we present the development of a cryobioink designed to fabricate anisotropic scaffolds that support both neural and muscle cell alignment. Given the critical role of cellular organization in nerve fibers and neuromuscular junctions, we employed a vertical cryobioprinting-enabled ice-templating technique to create scaffolds with aligned microchannels. These channels facilitated cell alignment, which is important in modeling neural and neuromuscular tissues. By integrating hyaluronic acid-methacrylate (HAMA) with gelatin methacryloyl and the necessary cryoprotective agent melezitose, we showcased that the cryobioink could preserve cell viability during freezing/thawing processes, even at low temperatures employed during cryobioprinting. We optimized HAMA concentration to enhance neural cell viability and alignment, and successfully constructed anisotropic scaffolds featuring distinct sections that contained muscle and neural cells, establishing a model for neuromuscular junctions. The resulting models provide a versatile platform for studying nerve fibers and neuromuscular dysfunctions, offering potential advancements in neural regeneration research.

在这项研究中,我们提出了一种低温生物连接的发展,旨在制造支持神经和肌肉细胞排列的各向异性支架。考虑到细胞组织在神经纤维和神经肌肉连接中的关键作用,我们采用了一种垂直冷冻生物打印的冰模板技术来制造具有排列微通道的支架。这些通道促进细胞排列,这在神经和神经肌肉组织建模中很重要。通过将透明质酸-甲基丙烯酸酯(HAMA)与明胶甲基丙烯酰和必要的冷冻保护剂melezitose结合,我们证明了低温生物链可以在冷冻/解冻过程中保持细胞活力,即使在低温生物打印过程中也是如此。我们优化了HAMA浓度,增强了神经细胞的活力和排列,并成功构建了含有肌肉和神经细胞的不同切片的各向异性支架,建立了神经肌肉连接模型。由此产生的模型为研究神经纤维和神经肌肉功能障碍提供了一个通用的平台,为神经再生研究提供了潜在的进展。
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引用次数: 0
Advancements in 3D skin bioprinting: processes, bioinks, applications and sensor integration. 三维皮肤生物打印的进展:工艺、生物墨水、应用和传感器集成。
IF 16.1 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Pub Date : 2025-02-01 Epub Date: 2024-11-19 DOI: 10.1088/2631-7990/ad878c
I Deniz Derman, Taino Rivera, Laura Garriga Cerda, Yogendra Pratap Singh, Shweta Saini, Hasan Erbil Abaci, Ibrahim T Ozbolat

This comprehensive review explores the multifaceted landscape of skin bioprinting, revolutionizing dermatological research. The applications of skin bioprinting utilizing techniques like extrusion-, droplet-, laser- and light-based methods, with specialized bioinks for skin biofabrication have been critically reviewed along with the intricate aspects of bioprinting hair follicles, sweat glands, and achieving skin pigmentation. Challenges remain with the need for vascularization, safety concerns, and the integration of automated processes for effective clinical translation. The review further investigates the incorporation of biosensor technologies, emphasizing their role in monitoring and enhancing the wound healing process. While highlighting the remarkable progress in the field, critical limitations and concerns are critically examined to provide a balanced perspective. This synthesis aims to guide scientists, engineers, and healthcare providers, fostering a deeper understanding of the current state, challenges, and future directions in skin bioprinting for transformative applications in tissue engineering and regenerative medicine.

这篇综合评论探讨了皮肤生物打印的多面性,为皮肤病学研究带来了革命性的变化。文章对利用挤压、液滴、激光和光等技术以及用于皮肤生物制造的专用生物墨水进行皮肤生物打印的应用,以及生物打印毛囊、汗腺和实现皮肤色素沉着的复杂方面进行了深入探讨。挑战仍然存在,包括血管化的需要、安全问题以及有效临床转化的自动化流程的整合。综述进一步研究了生物传感器技术的应用,强调了它们在监测和加强伤口愈合过程中的作用。在强调该领域显著进展的同时,也对关键的局限性和关注点进行了批判性研究,以提供一个平衡的视角。本综述旨在为科学家、工程师和医疗服务提供者提供指导,帮助他们更深入地了解皮肤生物打印的现状、挑战和未来发展方向,从而实现组织工程和再生医学领域的变革性应用。
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引用次数: 0
3D Bioprinted Chondrogenic Gelatin Methacrylate-Poly(ethylene glycol) Diacrylate Composite Scaffolds for Intervertebral Disc Restoration. 生物3D打印软骨明胶-聚(乙二醇)二丙烯酸酯复合支架用于椎间盘修复。
IF 21.3 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Pub Date : 2025-02-01 Epub Date: 2024-11-19 DOI: 10.1088/2631-7990/ad878e
Maria D Astudillo Potes, Maryam Tilton, Indranath Mitra, Xifeng Liu, Babak Dashtdar, Emily T Camilleri, Benjamin D Elder, Lichun Lu

Degenerative spine pathologies, including intervertebral disc (IVD) degeneration, present a significant healthcare challenge due to their association with chronic pain and disability. This study explores an innovative approach to IVD regeneration utilizing 3D bioprinting technology, specifically visible light-based digital light processing (VL-DLP), to fabricate tissue scaffolds that closely mimic the native architecture of the IVD. Utilizing a hybrid bioink composed of gelatin methacrylate (GelMA) and poly (ethylene glycol) diacrylate (PEGDA) at a 10% concentration, we achieved enhanced printing fidelity and mechanical properties suitable for load-bearing applications such as the IVD. Preconditioning rat bone marrow-derived mesenchymal stem cell (rBMSC) spheroids with chondrogenic media before incorporating them into the GelMA-PEGDA scaffold further promoted the regenerative capabilities of this system. Our findings demonstrate that this bioprinted scaffold not only supports cell viability and integration but also contributes to the restoration of disc height in a rat caudal disc model without inducing adverse inflammatory responses. The study underscores the potential of combining advanced bioprinting techniques and cell preconditioning strategies to develop effective treatments for IVD degeneration and other musculoskeletal disorders, highlighting the need for further research into the dynamic interplay between cellular migration and the hydrogel matrix.

退行性脊柱病变,包括椎间盘(IVD)退变,由于与慢性疼痛和残疾相关,目前对医疗保健提出了重大挑战。本研究探索了一种利用3D生物打印技术,特别是基于可见光的数字光处理(VL-DLP)的IVD再生的创新方法,以制造接近模仿IVD天然结构的组织支架。利用10%浓度的甲基丙烯酸明胶(GelMA)和聚乙二醇二丙烯酸酯(PEGDA)组成的杂化生物墨水,我们实现了增强的打印保真度和机械性能,适用于IVD等承载应用。在将大鼠骨髓间充质干细胞(rBMSC)球体纳入GelMA-PEGDA支架之前,将其预处理成软骨介质,进一步促进了该系统的再生能力。我们的研究结果表明,这种生物打印支架不仅支持细胞活力和整合,而且有助于大鼠尾盘模型中椎间盘高度的恢复,而不会引起不良炎症反应。该研究强调了结合先进的生物打印技术和细胞预处理策略开发IVD退行性变和其他肌肉骨骼疾病有效治疗的潜力,强调了进一步研究细胞迁移和水凝胶基质之间动态相互作用的必要性。
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引用次数: 0
Additively manufactured Ti-Ta-Cu alloys for the next-generation load-bearing implants. 增材制造的Ti-Ta-Cu合金用于下一代承重植入物。
IF 16.1 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Pub Date : 2024-02-01 Epub Date: 2023-11-17 DOI: 10.1088/2631-7990/ad07e7
Amit Bandyopadhyay, Indranath Mitra, Sushant Ciliveri, Jose D Avila, William Dernell, Stuart B Goodman, Susmita Bose

Bacterial colonization of orthopedic implants is one of the leading causes of failure and clinical complexities for load-bearing metallic implants. Topical or systemic administration of antibiotics may not offer the most efficient defense against colonization, especially in the case of secondary infection, leading to surgical removal of implants and in some cases even limbs. In this study, laser powder bed fusion was implemented to fabricate Ti3Al2V alloy by a 1:1 weight mixture of CpTi and Ti6Al4V powders. Ti-Tantalum (Ta)-Copper (Cu) alloys were further analyzed by the addition of Ta and Cu into the Ti3Al2V custom alloy. The biological, mechanical, and tribo-biocorrosion properties of Ti3Al2V alloy were evaluated. A 10 wt.% Ta (10Ta) and 3 wt.% Cu (3Cu) were added to the Ti3Al2V alloy to enhance biocompatibility and impart inherent bacterial resistance. Additively manufactured implants were investigated for resistance against Pseudomonas aeruginosa and Staphylococcus aureus strains of bacteria for up to 48 h. A 3 wt.% Cu addition to Ti3Al2V displayed improved antibacterial efficacy, i.e. 78%-86% with respect to CpTi. Mechanical properties for Ti3Al2V-10Ta-3Cu alloy were evaluated, demonstrating excellent fatigue resistance, exceptional shear strength, and improved tribological and tribo-biocorrosion characteristics when compared to Ti6Al4V. In vivo studies using a rat distal femur model revealed improved early-stage osseointegration for alloys with 10 wt.% Ta addition compared to CpTi and Ti6Al4V. The 3 wt.% Cu-added compositions displayed biocompatibility and no adverse inflammatory response in vivo. Our results establish the Ti3Al2V-10Ta-3Cu alloy's synergistic effect on improving both in vivo biocompatibility and microbial resistance for the next generation of load-bearing metallic implants.

细菌定植骨科种植体是一个主要原因失败和临床复杂的负荷金属种植体。局部或全身施用抗生素可能不能提供最有效的防御定植,特别是在继发性感染的情况下,导致手术切除植入物,在某些情况下甚至是肢体。在本研究中,采用激光粉末床熔接技术,将CpTi和Ti6Al4V粉末以1:1的重量混合制备Ti3Al2V合金。通过在Ti3Al2V定制合金中加入Ta和Cu,进一步分析了ti -钽(Ta)-铜(Cu)合金。对Ti3Al2V合金的生物、力学和摩擦-生物腐蚀性能进行了评价。在Ti3Al2V合金中加入10 wt.%的Ta (10Ta)和3 wt.%的Cu (3Cu)来增强生物相容性并赋予其固有的细菌抗性。研究了增材制造的植入物对铜绿假单胞菌和金黄色葡萄球菌菌株的耐药性长达48 h。添加3wt .% Cu的Ti3Al2V对CpTi的抗菌效果提高了78%-86%。对Ti3Al2V-10Ta-3Cu合金的力学性能进行了评估,结果表明,与Ti6Al4V相比,Ti3Al2V-10Ta-3Cu合金具有优异的抗疲劳性能、优异的抗剪切强度,以及更好的摩擦学和摩擦生物腐蚀特性。使用大鼠股骨远端模型进行的体内研究显示,与CpTi和Ti6Al4V相比,添加10% wt.% Ta的合金可以改善早期骨整合。添加3 wt.% cu的组合物在体内表现出生物相容性和无不良炎症反应。我们的研究结果表明,Ti3Al2V-10Ta-3Cu合金在提高下一代承重金属植入体的体内生物相容性和微生物耐药性方面具有协同效应。
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引用次数: 0
A novel approach of jet polishing for interior surface of small grooved components using three developed setups 使用三种已开发设置对小型凹槽部件内表面进行喷射抛光的新方法
IF 14.7 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Pub Date : 2024-01-05 DOI: 10.1088/2631-7990/ad1bba
Qinming Gu, Zhenyu Zhang, Hongxiu Zhou, Jiaxin Yu, Dong Wang, Junyuan Feng, C. Shi, Jianjun Yang, Junfeng Qi
It is a challenge to polish the interior surface of an additively manufactured component with complex structures and groove sizes less than 1 mm. Traditional polishing methods are disabled to polish the component, meanwhile keeping the structure intact. To overcome this challenge, small grooved components made of aluminum alloy with sizes less than 1 mm were fabricated by a custom-made printer. A novel approach of multi-phase jet polishing is proposed using a developed polisher, consisting of solid, liquid and gas phases. In comparison, an abrasive air jet polishing is suggested through a customized polisher, including solid and gas phases. After jet polishing, surface roughness (Sa) on the interior surface of grooves decreases from pristine 8.596 to 0.701 and 0.336 μm by abrasive air jet polishing and multi-phase jet polishing, respectively, and Sa reduces 92% and 96%, correspondingly. A formula is given out for the relationship between linear energy density and unit defect volume. The optimized parameters in additive manufacturing are that linear energy density varies from 0.135 to 0.22 J∙mm-1. Defect volume of unit area achieved by optimized parameters lessens 1/12 that of non-optimized ones. Computational fluid dynamics simulation reveals that material is removed by shear stress, and the alumina abrasives experience multiple collisions with the defects on the heat pipe groove, resulting in uniform material removal. This is in good agreement with the experimental results. The novel proposed setups, approach and findings provide new insights to manufacture complex-structured components, polish the small grooved structure, and keep it unbroken.
对结构复杂、沟槽尺寸小于 1 毫米的快速成型部件的内表面进行抛光是一项挑战。传统的抛光方法无法在抛光组件的同时保持结构的完整。为了克服这一难题,我们使用定制打印机制造了尺寸小于 1 毫米的铝合金小凹槽部件。我们提出了一种新颖的多相喷射抛光方法,使用开发的抛光机,由固相、液相和气相组成。相比之下,建议通过定制的抛光机(包括固相和气相)进行磨料空气喷射抛光。经过喷射抛光后,凹槽内表面的表面粗糙度(Sa)从原始的 8.596 微米分别降低到 0.701 微米和 0.336 微米,其中磨料空气喷射抛光和多相喷射抛光的 Sa 分别降低了 92% 和 96%。给出了线性能量密度与单位缺陷体积之间的关系式。增材制造的优化参数为线性能量密度从 0.135 到 0.22 J∙mm-1 不等。优化参数实现的单位面积缺陷体积是未优化参数的 1/12。计算流体动力学模拟显示,材料是通过剪切应力去除的,氧化铝磨料与热管沟槽上的缺陷发生多次碰撞,从而均匀地去除材料。这与实验结果十分吻合。新提出的设置、方法和研究结果为制造复杂结构部件、抛光小凹槽结构并保持其无破损提供了新的见解。
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引用次数: 0
Elliptical vibration chiseling: a novel process for texturing ultra-high-aspect-ratio microstructures on the metallic surface 椭圆振凿:在金属表面形成超高宽比微结构的新工艺
IF 14.7 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Pub Date : 2024-01-05 DOI: 10.1088/2631-7990/ad1bbb
Zhiwei Li, Jianfu Zhang, Zhongpeng Zheng, P. Feng, D. Yu, Jianjian Wang
High-aspect-ratio metallic surface microstructures are increasingly demanded in breakthrough applications, such as high-performance heat transfer enhancement and surface plasmon devices. However, the fast and cost-effective fabrication of high-aspect-ratio microstructures on metallic surfaces remains challenging for existing techniques. This study proposes a novel cutting-based process, namely elliptical vibration chiseling (EV-chiseling), for the high-efficiency texturing of surface microstructures with an ultrahigh aspect ratio. Unlike conventional cutting, EV-chiseling superimposes a microscale elliptical vibration on a backward-moving tool. The tool chisels into the material in each vibration cycle to generate an upright chip with a high aspect ratio through material deformation. Thanks to the tool’s backward movement, the chip is left on the material surface to form a microstructure rather than falling off. Since one microstructure is generated in one vibration cycle, the process can be highly efficient using ultrafast (>1 kHz) tool vibration. A finite element analysis model is established to explore the process mechanics of EV-chiseling. Next, a mechanistic model of the microstructured surface generation is developed to describe the microstructures’ aspect ratio dependency on the process parameters. Then, surface texturing tests are performed on copper to verify the efficacy of EV-chiseling. Uniformed micro ribs with a spacing of 1~10 μm and an aspect ratio of 2~5 have been successfully textured on copper. Compared with the conventional EV-cutting that uses a forward-moving tool, EV-chiseling can improve the aspect ratio of textured microstructure by up to 40 times. The experimental results also verify the accuracy of the developed surface generation model of microstructures. Finally, the effects of elliptical trajectory, depth of cut (DoC), tool shape, and tool edge radius on the surface generation of micro ribs have been discussed.
高宽比金属表面微结构在高性能传热增强和表面等离子体器件等突破性应用中的需求日益增长。然而,对于现有技术而言,在金属表面快速、低成本地制造高宽比微结构仍具有挑战性。本研究提出了一种基于切割的新型工艺,即椭圆振动凿刻(EV-chiseling),用于高效制备具有超高纵横比的表面微结构。与传统切割工艺不同,EV-凿刻工艺是在向后移动的工具上叠加微尺度椭圆振动。在每个振动周期中,刀具凿入材料,通过材料变形产生具有高纵横比的直立切屑。由于工具向后运动,切屑留在材料表面形成微结构,而不是脱落。由于一个振动周期可产生一个微结构,因此使用超快(>1 kHz)工具振动可实现高效工艺。我们建立了一个有限元分析模型来探索电动车凿毛的工艺力学。接着,建立了微结构表面生成的力学模型,以描述微结构的高宽比与工艺参数的关系。然后,对铜进行了表面纹理测试,以验证 EV 凿刻的功效。在铜上成功制备出了间距为 1~10 μm、纵横比为 2~5 的均匀微肋。与使用前移工具的传统 EV 切割相比,EV-凿刻可将纹理微结构的纵横比提高 40 倍。实验结果还验证了所开发的微结构表面生成模型的准确性。最后,还讨论了椭圆轨迹、切削深度(DoC)、刀具形状和刀具边缘半径对微肋表面生成的影响。
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引用次数: 0
Printability disparities in heterogeneous material combinations via laser directed energy deposition: a comparative study 通过激光定向能沉积异质材料组合的可印刷性差异:一项比较研究
IF 14.7 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Pub Date : 2024-01-04 DOI: 10.1088/2631-7990/ad172f
Jinsheng Ning, Lida Zhu, Shuhao Wang, Zhichao Yang, Peihua Xu, Pengsheng Xue, Hao Lu, Miao Yu, Yunha Zhao, Jiachen Li, S. Bose, Amit Bandyopadhyay
Additive manufacturing provides achievability for the fabrication of bimetallic and multi-material structures; however, the material compatibility and bondability directly affect the parts’ formability and final quality. It is essential to understand the underlying printability of different material combinations based on an adapted process. Here, the printability disparities of two common and attractive material combinations (nickel- and iron-based alloys) are evaluated at the macro and micro levels via laser directed energy deposition (DED). The deposition processes were captured using in situ high-speed imaging, and the dissimilarities in melt pool features and track morphology were quantitatively investigated within specific process windows. Moreover, the microstructure diversity of the tracks and blocks processed with varied material pairs was comparatively elaborated and, complemented with the informative multi-physics modeling, the presented non-uniformity in mechanical properties (microhardness) among the heterogeneous material pairs was rationalized. The differences in melt flow induced by the unlike thermophysical properties of the material pairs and the resulting element intermixing and localized re-alloying during solidification dominate the presented dissimilarity in printability among the material combinations. This work provides an in-depth understanding of the phenomenological differences in the deposition of dissimilar materials and aims to guide more reliable DED forming of bimetallic parts.
增材制造可实现双金属和多材料结构的制造;然而,材料的兼容性和粘合性会直接影响零件的成型性和最终质量。了解不同材料组合在适应工艺基础上的基本可打印性至关重要。本文通过激光定向能沉积(DED)技术,从宏观和微观层面评估了两种常见且具有吸引力的材料组合(镍基合金和铁基合金)的可印刷性差异。利用原位高速成像技术捕捉了沉积过程,并定量研究了特定工艺窗口内熔池特征和轨迹形态的差异。此外,还对使用不同材料对加工的轨道和区块的微观结构多样性进行了比较阐述,并辅以翔实的多物理场建模,对异质材料对之间呈现的机械性能(显微硬度)不均匀性进行了合理解释。材料对不同的热物理性质引起的熔体流动差异,以及由此导致的元素混杂和凝固过程中的局部再合金化,主导了材料组合间印刷适性的差异。这项研究深入了解了异种材料沉积过程中的现象学差异,旨在为双金属零件更可靠的 DED 成形提供指导。
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引用次数: 0
Design and optimization of fluid lubricated bearings operated with extreme working performances-A comprehensive review 极端工作条件下流体润滑轴承的设计与优化--综述
IF 14.7 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Pub Date : 2023-12-22 DOI: 10.1088/2631-7990/ad1825
Guohua Zhang, Ming Huang, Gangli Chen, Jiasheng Li, Yang Liu, Jianguo He, Yueqing Zheng, Siwei Tang, Hailong Cui
Fluid lubricated bearings have been widely adopted for supporting components of high-end equipments in the field of metrology, semi-conductor, aviation, strategic defense, ultra-precision manufacturing, medical treatment and power generations. These fields all involve extreme working conditions such as ultra-high moving precision, ultra-high rotation speed, ultra-heavy bearing load, ultra-high environmental temperature, high radiation and high vacuum, which present challenges for the design and optimization of reliable fluid lubricated bearings. Breakthrough of any related bottlenecks will promote the development course of high-end equipments. To further promote the advancement of high-end equipments, this paper reviews the design and optimization of fluid lubricated bearings operated with typical extreme working performances. Targeting on the realization of extreme working perfor mances, the current challenges, the current solutions, the underlying deficiencies and the promising developing directions regarding to the design and optimization of fluid lubricat ed bearings are systematically pointed out. This paper can provide guidance for choosing suitable fluid lubricated bearings and optimizing their structures based on required extreme working performances.
流体润滑轴承已广泛应用于计量、半导体、航空、战略防御、超精密制造、医疗和发电等领域高端设备的配套部件。这些领域均涉及超高运动精度、超高转速、超重轴承载荷、超高环境温度、高辐射、高真空等极端工况,对可靠的流体润滑轴承的设计和优化提出了挑战。相关瓶颈的突破将推动高端装备的发展进程。为进一步推动高端装备的发展,本文综述了典型极端工作性能下流体润滑轴承的设计与优化。针对极端工作性能的实现,系统地指出了流体润滑轴承设计与优化方面的当前挑战、现有解决方案、潜在不足和有前景的发展方向。本文可为根据所需的极限工作性能选择合适的流体润滑轴承并优化其结构提供指导。
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引用次数: 0
Slippery Hydrogel with Desiccation-Tolerant "Skin" for High-Precision Additive Manufacturing 用于高精度增材制造的具有耐干燥 "皮肤 "的滑溜水凝胶
IF 14.7 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Pub Date : 2023-12-19 DOI: 10.1088/2631-7990/ad1730
Desheng Liu, Pan Jiang, Yue Hu, Yaozhong Lu, Yixian Wang, Jiayu Wu, Danli Hu, Tao Wu, Xiaolong Wang
Hydrogels inevitably undergo dehydration, structural collapse, and shrinkage deformation due to the uninterrupted evaporation in the atmosphere, thereby losing their flexibility, slippery, and manufacturing precision. Here, we propose a novel bioinspired strategy to construct a spontaneously formed “skin” on the slippery hydrogels by incorporating biological stress metabolites trehalose into the hydrogel network, which can generate robust hydrogen bonding interactions to restrain water evaporation. The contents of trehalose in hydrogel matrix can also regulate the desiccation-tolerance, mechanical properties, and lubricating performance of slippery hydrogels in a wide range. Combining vat photopolymerization 3D printing and trehalose-modified slippery hydrogels enables to achieve the structural hydrogels with high resolution, shape fidelity, and sophisticated architectures, instead of structural collapse and shrinkage deformation caused by dehydration. And thus, this proposed functional hydrogel adapts to manufacture large-scale hydrogels with sophisticated architectures in a long-term process. As a proof-of-concept demonstration, a high-precision and sophisticated slippery hydrogel vascular phantom was easily fabricated to imitate guidewire intervention. Additionally, the proposed protocol is universally applicable to diverse types of hydrogel systems. This strategy opens up a versatile methodology to fabricate dry-resistant slippery hydrogel for functional structures and devices, expanding their high-precision processing and broad applications in the atmosphere.
水凝胶由于在大气中不间断蒸发,不可避免地会发生脱水、结构坍塌和收缩变形,从而失去柔韧性、滑爽性和制造精度。在这里,我们提出了一种新颖的生物启发策略,通过在水凝胶网络中加入生物应激代谢物树胶糖,在光滑的水凝胶上构建一层自发形成的 "皮肤",这种 "皮肤 "可以产生强大的氢键相互作用来抑制水分蒸发。水凝胶基质中曲哈洛糖的含量还能在很大范围内调节滑爽水凝胶的干燥耐受性、机械性能和润滑性能。将大桶光聚合三维打印技术与曲哈洛糖改性的滑溜水凝胶相结合,可以获得分辨率高、形状逼真、结构复杂的水凝胶,而不会出现脱水导致的结构坍塌和收缩变形。因此,这种拟议的功能性水凝胶可用于在长期过程中制造具有复杂结构的大规模水凝胶。作为概念验证,高精度和复杂的滑溜水凝胶血管模型被轻松制作出来,以模仿导丝介入。此外,所提出的方案普遍适用于不同类型的水凝胶系统。这一策略开辟了为功能结构和装置制造耐干滑水凝胶的多功能方法,扩大了其高精度加工和在大气中的广泛应用。
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引用次数: 0
Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis 航空航天界对难切削材料和部件的非传统能量辅助机械加工:比较分析
IF 14.7 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Pub Date : 2023-12-19 DOI: 10.1088/2631-7990/ad16d6
Guolong Zhao, B. Zhao, Wenfeng Ding, Lianjia Xin, Zhiwen Nian, Jianhao Peng, Ning He, Jiuhua Xu
Difficult-to-cut materials such as titanium alloys, high-temperature alloys, metal/ceramic/polymer-matrix composites, hard and brittle materials, as well as geometrically complex components such as thin-walled structures, micro channels and complex surfaces, are widely used in aerospace community. Mechanical machining is the main material removal process and responsible for the vast majority of material removal for aerospace components. Nevertheless, it encounters many problems in terms of severe and rapid tool wear, low machining efficiency, and deteriorated surface integrity. Nontraditional energy-assisted mechanical machining is a hybrid process in which nontraditional energies, e.g., vibration, laser, electric, etc., are applied to improve the machinability of local material and decrease burden of mechanical machining. It provides a feasible and promising way for improving machinability and surface quality, reducing process forces, and prolonging tool life, etc. However, systematic reviews of this technology are lacking with respect to the current research status and development direction. This paper reviews recent progress in nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community. It focuses on the processing principles, material responses under nontraditional energy, resultant forces and temperatures, material removal mechanisms and applications of these processes including vibration-, laser-, electric-, magnetic-, chemical-, cryogenic cooling-, and hybrid nontraditional energies-assisted mechanical machining. Eventually, a comprehensive summary of the principles, advantages and limitations for each hybrid process is provided, and future perspectives on forward design, device development and sustainability of nontraditional energy-assisted mechanical machining processes are discussed.
钛合金、高温合金、金属/陶瓷/聚合物基复合材料、硬脆材料等难切削材料,以及薄壁结构、微通道和复杂表面等几何形状复杂的部件,在航空航天领域得到广泛应用。机械加工是主要的材料去除工艺,负责航空航天部件的绝大部分材料去除工作。然而,机械加工也会遇到许多问题,如刀具磨损严重、速度快、加工效率低、表面完整性差等。非传统能量辅助机械加工是一种混合加工过程,其中应用了非传统能量,如振动、激光、电等,以改善局部材料的可加工性并减轻机械加工的负担。它为提高加工性能和表面质量、减少加工力、延长刀具寿命等提供了一种可行且有前景的方法。然而,关于该技术的研究现状和发展方向,目前还缺乏系统的综述。本文综述了航空航天界在对难切削材料和部件进行非传统能量辅助机械加工方面的最新进展。重点介绍了非传统能量辅助机械加工的加工原理、材料在非传统能量下的反应、产生的力和温度、材料去除机理和应用,包括振动、激光、电、磁、化学、低温冷却和混合非传统能量辅助机械加工。最后,对每种混合工艺的原理、优势和局限性进行了全面总结,并讨论了非传统能源辅助机械加工工艺的前瞻性设计、设备开发和可持续性的未来前景。
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International Journal of Extreme Manufacturing
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