Research on automatic assembly method of dual manipulator for large-scale segmented optical components

Pei Li, Jie Wu, Chong Lv, Yue Xiao, Chunrui Zhang
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Abstract

Aiming at the problems of poor safety, reliability and assembly consistency of manual assembly of large segmented optical components, a dual manipulator automatic assembly method is proposed. First of all, a modular automatic assembly system is built, and the interactive cooperation mode of dual robotic arms is adopted to realize the function exchange of the two robotic arms and meet the requirements of a wider and larger visual identification and assembly range. Then, the 3D spatial grasping and assembly relationship is established by the “point cloud stitching” technology based on marker points, and the system calibration is completed. Finally, a “step-by-step” point-by-point approximation assembly strategy is proposed, which corrects the error through binocular vision guidance to improve the final assembly accuracy, which meets the requirements of high assembly accuracy and strong consistency of large-scale segmented optical components.
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大型分段光学元件双机械手自动装配方法研究
针对大型分段光学元件手工装配安全性、可靠性和装配一致性差的问题,提出了一种双机械手自动装配方法。首先,构建模块化自动装配系统,采用双机械臂交互式协作模式,实现双机械臂功能互换,满足更宽更大的视觉识别和装配范围要求。然后,通过基于标记点的 "点云拼接 "技术建立三维空间抓取和装配关系,并完成系统标定。最后,提出了 "分步式 "逐点逼近装配策略,通过双目视觉引导修正误差,提高最终装配精度,满足了大规模分段光学元件装配精度高、一致性强的要求。
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