UPGRADED FRICTION MACHINE

Aleksey Abramov, V. Sholom, Denis Tyulenev, Kirill Abramov, Semyon Pilyugin
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Abstract

The study objective is to increase the information value, accuracy and reliability of the experimental assessment results of extreme pressure and antifriction properties of the tested materials. A brief analysis of the work on the creation of test tribo-technical equipment is given. The difference between the designs of friction machines for testing using Reichert and Timken tests is shown. The design of an upgraded friction machine for determining extreme pressure, antifriction and anti-wear properties of lubricants is presented. In the proposed installation, the radial force on the friction unit ("roller - ring" or "bar – ring") is generated by a mechanism of even loading, and the assessment of extreme pressure lubricants is determined at the moment of gripping the rubbing samples, at which the motor shaft stops. As a result of upgrading the machine, it became possible to measure the friction force, the normal load and to read the friction factor, both for the lubricants under study and for friction pairs consisting of structural and instrumental materials. The results of comparative tests on the upgraded friction machine for lubricating and cooling liquids with different contents of extreme pressure, antifriction and anti-wear additives are presented. A new friction machine design based on Reichert machine is developed, which allows testing structural and lubricating materials for friction and wear using both Reichert and Timken tests. At the same time, the accuracy of determining tribo-engineering characteristics of the tested materials is increased. It is found that as a result of equipping the friction machine with an even loading system and force measuring sensors, it becomes possible to determine extreme pressure and anti-friction properties of lubricants and structural materials, as well as to estimate the value of the friction factor.
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升级版摩擦机
研究的目的是提高极压和被测材料抗磨损性能实验评估结果的信息价值、准确性和可靠性。本文简要分析了创建试验摩擦技术设备的工作。说明了使用 Reichert 和 Timken 测试的摩擦机设计之间的差异。介绍了用于测定润滑油极压、抗磨和抗磨损性能的升级版摩擦机的设计。在拟议的装置中,摩擦单元("滚子-环 "或 "棒-环")上的径向力是通过均匀加载机制产生的,极压润滑剂的评估是在抓取摩擦样品的瞬间确定的,在此瞬间电机轴停止。机器升级后,可以测量摩擦力、法向载荷并读取摩擦因数,既适用于所研究的润滑剂,也适用于由结构材料和工具材料组成的摩擦副。本报告介绍了升级后的摩擦机对含有不同极压、减摩和抗磨添加剂的润滑液和冷却液进行比较试验的结果。在莱歇特摩擦机的基础上开发了一种新的摩擦机设计,可以同时使用莱歇特和铁姆肯测试方法对结构材料和润滑材料进行摩擦和磨损测试。同时,还提高了确定被测材料三工程特性的准确性。研究发现,在摩擦机上安装均匀加载系统和测力传感器后,可以确定润滑剂和结构材料的极压和抗摩擦特性,并估算摩擦因数值。
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