A New Direct and Inexpensive Method and the Associated Device for the Inspection of Spur Gears

Abstract

This paper proposes a new rapid and straightforward method along with a related device for finding the three basic parameters of an actual external involute spur gear. The number of teeth is easily counted, but the other two parameters—the module and the coefficient of profile shift—are difficult to identify. The method is based on the principle of inspection of the precision of gear teeth, using the dimension over pins, when the maximum distance is measured between the lateral surfaces of two cylindrical rollers of well-controlled dimensions, placed into the spaces between teeth. The dimension over pins is applied as a function of the number of teeth (odd or even) and requires experience (and this is the main disadvantage of the method) for finding the correct maximum distance between pins. The new method eliminates this drawback as it proposes a measuring scheme where four identical rollers are used in a designed inspection device. The system is statically determinate and, therefore, the dimension to be measured is unequivocally found. A new relation for the dimension to be measured is deduced and allows for finding the module and the coefficient of profile shift. The inspection device is described and a concrete case is presented for exemplifying the methodology. A further application permits finding the centre distance for an external spur gearing. Unlike the classical technique where the centre distance is obtained based on the centring surfaces of the wheels, the new method implies only dimensions measured through flank measurements, thus eliminating errors introduced by the deviations between the flanks and the centring surfaces of the wheels.