Lean Management and Organizational Performance in Selected Manufacturing Firms in Akwa Ibom State

Idorenyin Charles Willian, K. Uwa, Samuel Okurebia
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Abstract

The study centered on Lean management and Organizational performance in selected manufacturing firms in Akwa Ibom State. Two research questions as well as two hypotheses were formulated for the study. The researcher adopted survey research design. The population covers 59 top management level, middle management level and lower management level staff in selected manufacturing firms in Akwa Ibom state. Census Techniques was used to collect data for the entire population. Using Ordinal Logistic Regression Tool Analysis, the two hypotheses were tested at 0.05 level of significance and the results of the analysis showed that Lean Management dimension (Value stream mapping is 3.246, PV = 0.002., and waste elimination is 3.024, PV = 0.003,) has a significance relationship on Organizational Performance in manufacturing firms in Akwa Ibom State. From the study conducted, it was concluded that value stream mapping, waste elimination, are relational dimensions that can influence organizational performance in selected manufacturing firms in Akwa Ibom State. It was recommended that, management of the studied organization should strengthen their policies that will support manufacturing and operations by identifying the value from the customer's perspective, map out the value stream, which is the end-to-end flow of activities required to deliver the product or service analyze the value stream to identify and eliminate waste, such as overproduction, waiting time, unnecessary motion, defects, and excess inventory. It is also recommended that the manufacturing firms should incorporate waste eliminating in its operations process such as value stream mapping, total product maintenance and continues improvement in order to increase overall cost efficiency.
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阿夸伊博姆州部分制造企业的精益管理与组织绩效
本研究以阿夸伊博姆州部分制造企业的精益管理和组织绩效为中心。研究提出了两个研究问题和两个假设。研究人员采用了调查研究设计。调查对象包括阿夸伊博姆州部分制造企业的 59 名高层管理人员、中层管理人员和低层管理人员。研究人员采用了普查技术来收集全部人口的数据。分析结果表明,精益管理维度(价值流图为 3.246,PV = 0.002;消除浪费为 3.024,PV = 0.003)与阿夸伊博姆州制造企业的组织绩效有显著关系。研究得出结论,价值流图和消除浪费是影响阿夸伊博姆州部分制造企业组织绩效的关系维度。研究建议,所研究组织的管理层应加强其支持制造和运营的政策,从客户的角度识别价值,绘制价值流图,即交付产品或服务所需的端到端活动流,分析价值流以识别和消除浪费,如过度生产、等待时间、不必要的运动、缺陷和多余库存。此外,还建议制造企业将消除浪费纳入其运营流程,如价值流映射、整体产品维护和持续改进,以提高整体成本效率。
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