Experimental and Multi-Optimization Investigation of Machining (X210) Alloy Steel Using Angled EDM Electrodes

A. Abbas, A. Khleif
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Abstract

research dealing with this alloy. ARL spectrometer method was used to determine the percentage chemical composition. In the current experimental work, the Effect of different parameters such as electrode angle (EA), peak current (Ip), pulse on time (Pon), and pulse off time (Poff) have been investigated using response surface methodology (RSM). Microhardness reaches the maximum value with an electrode angle of 67.5º with increasing current and pulse. Responses (SR and MH) were modeled using RSM. It is found that the lowest SR is achieved when conducted with an electrode tilt of 45º. A high peak current (Ip) has also been discovered to raise SR further while decreasing pulse-off time. The primary effects of input parameters, specifically E.A, Ip, Pon, and Poff, were determined to impact the Ra and MH considerably. Peak current greatly affects 45º angled electrodes while keeping other parameters constant.
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使用成角度放电加工电极加工 (X210) 合金钢的实验和多重优化研究
的研究。采用 ARL 光谱仪法测定化学成分百分比。在当前的实验工作中,使用响应面方法学(RSM)研究了电极角度(EA)、峰值电流(Ip)、脉冲开启时间(Pon)和脉冲关闭时间(Poff)等不同参数的影响。随着电流和脉冲的增加,电极角度为 67.5º 时,显微硬度达到最大值。响应(SR 和 MH)采用 RSM 建模。结果发现,当电极倾斜 45º 时,SR 最低。此外,还发现高峰值电流(Ip)可进一步提高 SR,同时缩短脉冲关闭时间。输入参数,特别是 E.A、Ip、Pon 和 Poff,对 Ra 和 MH 的主要影响已被确定。在其他参数保持不变的情况下,峰值电流对 45º 角电极的影响很大。
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