A coaxial multi-ring detection method for measuring the pitch and thickness accuracy of cylindrical gears

Abstract

Performance of gear transmissions affects the performance of mechanical equipment. It is necessary to develop more reliable gear pitch and tooth thickness accuracy detection methods in order to evaluate gear transmission performance and detect gear pitch and tooth thickness accuracy more accurately. Based on the basic theory of gears, binocular vision technology, and statistical principles, a new method that measures gear pitch and tooth thickness using machine vision is proposed: coaxial multi-ring detection (MCD). There is no contact, no damage, and a high degree of efficiency with this method. Using this method, we are able to detect the pitch and thickness accuracy of each gear tooth multiple times within the tooth width range and in multiple directions perpendicular to the gear axis. We statistically analyze the measurement results to determine the gear’s most accurate detection results. The measurement method for gear machining accuracy is investigated using the coaxial multi-ring detection method. The statistical analysis of multiple measurement results is carried out, and the measurement results obtained are highly consistent with those of the gear detection center. In conclusion, the measurement results of this method are highly reliable, and they can be used as a reliable basis for evaluating gear transmission performance.