Accurate Equivalent Modeling and Thermal Analtsis of Stator Slot of Flat Wire Motor

IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL International Journal of Automotive Technology Pub Date : 2024-02-21 DOI:10.1007/s12239-024-00046-2
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Abstract

This paper presents a new method for the layered equivalent modeling of slot winding in the stator of a flat wire motor to accurately study the thermal performance under steady-state conditions. The conventional equivalent model for flat wire winding involves treating the slot winding as a single copper rod for temperature analysis. This method is not applicable to flat wire motors under high-power density operating conditions. As the power density of the motor increases, the flat wire winding is more affected by skin effect and proximity effect, resulting in a sharp increase in AC loss and uneven distribution of losses in the slot winding. The conductor losses are highest near the slot opening, a characteristic that conventional model is unable to reflect. The proposed layered modeling method fully takes into account the characteristics of flat wire winding. This method involves adding interlayer insulation to divide the overall modeled conductor into layers and fully considers the thermal parameters, heat transfer characteristics, and distribution of materials within the slot to establish a new equivalent model for flat wire winding. Finally, the comparison of the results with the actual model and experimental tests demonstrates that this method effectively improves the calculation accuracy by 2.2% of the flat wire winding equivalent model.

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扁线电机定子槽的精确等效建模和热分析
摘要 本文提出了一种对扁线电机定子中的槽绕组进行分层等效建模的新方法,以准确研究其在稳态条件下的热性能。传统的扁线绕组等效模型将槽绕组视为单根铜棒进行温度分析。这种方法不适用于高功率密度运行条件下的扁线电机。随着电机功率密度的增加,扁线绕组受到趋肤效应和邻近效应的影响更大,导致交流损耗急剧增加,槽绕组中的损耗分布不均匀。槽口附近的导体损耗最大,这是传统模型无法反映的特性。所提出的分层建模方法充分考虑了扁线绕组的特性。该方法通过增加层间绝缘,将整个模型导体分成若干层,并充分考虑槽内的热参数、传热特性和材料分布,从而建立新的扁线绕组等效模型。最后,通过与实际模型和实验测试结果的对比,证明该方法可有效提高扁线绕组等效模型的计算精度 2.2%。
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来源期刊
International Journal of Automotive Technology
International Journal of Automotive Technology 工程技术-工程:机械
CiteScore
3.10
自引率
12.50%
发文量
129
审稿时长
6 months
期刊介绍: The International Journal of Automotive Technology has as its objective the publication and dissemination of original research in all fields of AUTOMOTIVE TECHNOLOGY, SCIENCE and ENGINEERING. It fosters thus the exchange of ideas among researchers in different parts of the world and also among researchers who emphasize different aspects of the foundations and applications of the field. Standing as it does at the cross-roads of Physics, Chemistry, Mechanics, Engineering Design and Materials Sciences, AUTOMOTIVE TECHNOLOGY is experiencing considerable growth as a result of recent technological advances. The Journal, by providing an international medium of communication, is encouraging this growth and is encompassing all aspects of the field from thermal engineering, flow analysis, structural analysis, modal analysis, control, vehicular electronics, mechatronis, electro-mechanical engineering, optimum design methods, ITS, and recycling. Interest extends from the basic science to technology applications with analytical, experimental and numerical studies. The emphasis is placed on contributions that appear to be of permanent interest to research workers and engineers in the field. If furthering knowledge in the area of principal concern of the Journal, papers of primary interest to the innovative disciplines of AUTOMOTIVE TECHNOLOGY, SCIENCE and ENGINEERING may be published. Papers that are merely illustrations of established principles and procedures, even though possibly containing new numerical or experimental data, will generally not be published. When outstanding advances are made in existing areas or when new areas have been developed to a definitive stage, special review articles will be considered by the editors. No length limitations for contributions are set, but only concisely written papers are published. Brief articles are considered on the basis of technical merit.
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