Modern Methods Analysis of Longitudinally Welded Pipes Production in the Continuous Forming Mill TESA10-50 (Pipe Electrical Welding Unit) of the Different Types of Configurations

Q4 Materials Science Steel in Translation Pub Date : 2024-02-29 DOI:10.3103/s0967091223110281

S. V. Samusev, T. Y. Sidorova, V. T. Nguyen

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Abstract

The process to change the strip form is presented for the continuous metallurgical unit consisted of the forming mill, the butt—welt pipe mill, the calibrated mill and the shaping mill. At the Metal Forming Departure of National University of Science and Technology MISIS, the next topics are developed actively: (1) The new caliber designs for forming units lines of different configurations; (2) The computer modeling of geometrical parameters; (3) The equipment manufacturing in the accordance with the modern technologies; (4) The determination of the strained–deformed state of pipe skelp during the shaping processes taking into account the deformation conditions; (5) The determination of energy-force parameters and their analyzing. Techniques based on special prints to determine the forming contact conditions are presented for the different schemes of speed conditions of pipe skelp forming in the roll caliber. Physical and computer modeling are used to study the continuous forming processes. The results of experimental investigations and the contact surfaces parameters are presented in this article. As part of the production facilities expansion the proposals have been developed to upgrade Continuous Forming Mill TESA 219-406 for the production of the pipe the 406 mm diameter pipe with the 10 mm thick wall.

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TESA10-50 连续成型轧机（钢管电气焊接装置）不同配置类型纵向焊接钢管生产的现代方法分析

摘要介绍了由成形轧机、对夹式管轧机、校准轧机和整形轧机组成的连续冶金单元的带材形状改变过程。国立科技大学 MISIS 金属成型系正在积极开发以下课题：(1) 不同配置的成型机组生产线的新口径设计；(2) 几何参数的计算机建模；(3) 按照现代技术制造设备；(4) 在考虑变形条件的情况下，确定管材在成型过程中的应变变形状态；(5) 能量-力参数的确定及其分析。针对不同的轧辊口径管材轧辊成型速度条件方案，介绍了基于特殊印刷的成型接触条件确定技术。使用物理和计算机模型研究连续成型过程。本文介绍了实验研究结果和接触面参数。作为生产设施扩建的一部分，建议对 TESA 219-406 连续成型轧机进行升级，以生产直径 406 毫米、壁厚 10 毫米的钢管。

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来源期刊

Steel in Translation Materials Science-Materials Science (all)

CiteScore

0.60

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0.00%

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期刊介绍： Steel in Translation is a journal that represents a selection of translated articles from two Russian metallurgical journals: Stal’ and Izvestiya Vysshikh Uchebnykh Zavedenii. Chernaya Metallurgiya . Steel in Translation covers new developments in blast furnaces, steelmaking, rolled products, tubes, and metal manufacturing as well as unconventional methods of metallurgy and conservation of resources. Papers in materials science and relevant commercial applications make up a considerable portion of the journal’s contents. There is an emphasis on metal quality and cost effectiveness of metal production and treatment.