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Study of the Influence of Turbo Stops on Peculiarities of Bath Hydrodynamics in 50-Ton Tundish Ladles of Continuous Casting Machines 涡轮停止装置对 50 吨连铸机中间包熔池流体力学特殊性的影响研究
Q4 Materials Science Pub Date : 2024-09-09 DOI: 10.3103/s0967091224700293
E. N. Tyulenev, V. P. Glebov, G. N. Kononykhin, A. N. Rogotovsky, A. A. Shipel’nikov, N. A. Bobyleva

Abstract

Results of computational experiments on studying multiphase flow and interphase interaction in the volume of an industrial 50-ton tundish of a continuous caster, including when blowing with argon through bottom blowing blocks, are presented. A mathematical model has been developed that makes it possible to predict the dynamics of melt mixing at a given casting speed. The pattern of influence of the layout of the ladle’s working space on the area of “stagnant zones” in the ladle volume has been found.

摘要 介绍了在连铸机的 50 吨工业型连铸机中,包括通过底部吹气块吹氩气时,多相流动和相间相互作用的计算实验结果。通过建立数学模型,可以预测在给定浇铸速度下的熔体混合动态。研究发现了钢包工作空间布局对钢包容积中 "停滞区 "面积的影响模式。
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引用次数: 0
Influence of Physical and Chemical Sintering Processes on the Quality of a Sinter 物理和化学烧结工艺对烧结质量的影响
Q4 Materials Science Pub Date : 2024-09-09 DOI: 10.3103/s0967091224700372
B. P. Yuryev, V. A. Dudko

Abstract

Large reserves of Baikal siderite ores require the development and implementation of methods for using them in metallurgical processing, both in pure form and in a mixture with other ores (for example, magnetite, brown iron ore). One of the methods of using a charge consisting of a mixture of siderite ore and brown iron ore in the production of a sinter is considered. In order to optimize the sintering process, the mechanism of the main reactions occurring in the sintering layer was studied. Knowing the thermal effects of these reactions, it is possible to determine the amount of heat required for the sintering process and obtain data on the consumption of solid fuel in the production of an agglomerate with the required properties. Results of studies using an experimental setup are presented. Influence of ore size, solid fuel consumption, layer height, and the ratio of siderite ore and brown iron ore contents in the charge was established. To obtain the necessary information with a minimum number of experiments performed, the method of planning experiments was used. The work results have a practical orientation, as they indicate the possibility of using siderite ores in metallurgical enterprises.

摘要 贝加尔湖菱铁矿储量巨大,需要开发和实施在冶金加工中使用它们的方法,包括纯菱铁矿和与其他矿石(如磁铁矿、褐铁矿)的混合物。本文考虑了在烧结矿生产中使用由菱铁矿和褐铁矿混合物组成的炉料的方法之一。为了优化烧结工艺,对烧结层中发生的主要反应的机理进行了研究。了解了这些反应的热效应,就有可能确定烧结过程所需的热量,并获得生产具有所需特性的团块时固体燃料的消耗数据。本文介绍了利用实验装置进行研究的结果。确定了矿石粒度、固体燃料消耗、料层高度以及装料中菱铁矿和褐铁矿含量比例的影响。为了以最少的实验次数获得必要的信息,采用了计划实验法。工作结果具有实用性,因为它们表明了冶金企业使用菱铁矿的可能性。
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引用次数: 0
Stress Points and Potential of Development of the Pipe Industry in the Russian Federation 俄罗斯联邦管道工业的压力点和发展潜力
Q4 Materials Science Pub Date : 2024-09-09 DOI: 10.3103/s0967091224700402
Ya. I. Kosmatskii, D. N. Lysov, E. N. Kondrat’ev

Abstract

The situation in the Russian pipe industry is considered. The works, in which the authors studied various periods of the existence of pipe industry, have been analyzed. The main problems and risks in this field are highlighted. The dynamics of changes in the stress points in the Russian pipe industry are reflected and the prospects are considered.

内容摘要 俄罗斯管材工业的现状。作者对管道工业各个时期的研究成果进行了分析。突出强调了该领域的主要问题和风险。反映了俄罗斯管道工业压力点的动态变化,并对其前景进行了展望。
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引用次数: 0
Methods of Increasing the Strength of Metals and Their Impact on Operational Reliability 提高金属强度的方法及其对运行可靠性的影响
Q4 Materials Science Pub Date : 2024-09-09 DOI: 10.3103/s0967091224700359
S. V. Serikov

Abstract

Based on examples of experimental data on increasing the strength of metals through combined thermomechanical processing (MTP, TMP, NHTMP, HTMP, TMMP), an experimental computational method for identifying metals with respect to operational reliability is proposed. A material matrix of seven physically justified parameters, easy to determine, has been defined. Specific examples of the method’s efficiency for structural alloy steels are provided.

摘要根据通过组合热机械加工(MTP、TMP、NHTMP、HTMP、TMMP)提高金属强度的实验数据实例,提出了一种实验计算方法,用于确定金属的运行可靠性。由七个物理参数组成的材料矩阵易于确定。该方法在结构合金钢方面的效率的具体例子。
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引用次数: 0
Changes in the Properties of Pipe Steel during Cold Deformation in Production of High Strength Profile 生产高强度型材时钢管在冷变形过程中的性能变化
Q4 Materials Science Pub Date : 2024-09-09 DOI: 10.3103/s0967091224700414
R. R. Adigamov, V. A. Andreev, S. O. Rogachev, N. Yu. Tabachkova, E. S. Fedotov, V. S. Yusupov

Abstract

The results of a study of changes in the structure and mechanical properties of pipe steel during the production of high-strength profiles are presented. A simultaneous analysis of deformation diagrams and acoustic emission signals shows differences in the deformability and fracture kinetics of the original hot-rolled sheet samples and the base metal of the formed pipe. It is established that high amount of cold deformation during pipe processing cause an increase in the dislocation density by several orders of magnitude up to 1011 cm–2, as a result of which the metal reaches its hardening limit and loses its plasticity margin, which causes a sharp (2–3 times) decrease in relative elongation.

摘要 本文介绍了在生产高强度型材过程中钢管结构和机械性能变化的研究结果。对变形图和声发射信号的同步分析表明,原始热轧薄板样品和成型钢管的基体金属在变形能力和断裂动力学方面存在差异。研究证实,钢管加工过程中的高冷变形量会导致位错密度增加几个数量级,最高可达 1011 cm-2,从而使金属达到硬化极限并失去塑性边缘,导致相对伸长率急剧下降(2-3 倍)。
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引用次数: 0
Evaluation of a Combined Casting and Deformation Process in the Production of a Three-Layer Steel Strip 评估三层钢带生产中的铸造和变形组合工艺
Q4 Materials Science Pub Date : 2024-09-09 DOI: 10.3103/s0967091224700426
B. N. Guzanov, O. S. Lekhov, D. Kh. Bilalov, A. V. Mikhalev

Abstract

In this paper, we describe the technology for producing three-layer steel sheets in one pass using a compact setup for a combined process of continuous casting and deformation. The results of a study of the structure and mechanical properties of the strip obtained using the considered setup when compacting a shell from a melt of 15ps steel on a base of 09G2S steel are presented. The microstructures of steel bimetal layers, including structures near the boundary of their joining, are shown. Microhardness measurement data and tensile test results are presented.

摘要 本文介绍了利用连铸和变形联合工艺的紧凑型装置一次生产三层钢板的技术。本文介绍了在 09G2S 钢基体上压制 15ps 钢熔体壳体时,使用所考虑的装置获得的带钢结构和机械性能的研究结果。图中显示了钢双金属层的微观结构,包括其连接边界附近的结构。此外,还展示了显微硬度测量数据和拉伸试验结果。
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引用次数: 0
Calorimetric Studies of Polymorphic Iron Transformation 多晶铁转化的量热研究
Q4 Materials Science Pub Date : 2024-09-09 DOI: 10.3103/s0967091224700384
S. V. Davydov, L. V. Spivak, N. E. Shchepina

Abstract

Iron polymorphism, as a basic phase transformation in the industrial technology of iron-carbon alloys, manifests itself in three forms in iron heating and cooling. An analysis of the literature data revealed a lack of information about the mechanism of pure iron polymorphic transformation. In this work, an experimental verification of the second polymorphic transformation α-Fe ↔ γ-Fe is carried out using high-resolution differential scanning calorimetry (DSC). The object of the study are samples made from wire of technically pure iron (TPI–99.88% Fe) and high-purity zone-purified iron (ZPI–99.995% Fe). Heating and cooling are carried out in an argon atmosphere (99.9995% Ar). Based on the analysis of DSC curves, the following results are obtained: the value of hysteresis of the polymorphic transformation during thermal cycling is ~11°C; the iron polymorphic transformation is not reversible upon heating and cooling and occurs through different mechanisms; existing ideas about the reversible polymorphic phase transformation of α-Fe ↔ γ-Fe upon heating as phase recrystallization within the framework of a deformation (distortion) transition are untenable. It is experimentally proven that the pure iron polymorphic transformation under equilibrium conditions upon heating proceeds diffusion-free with a sequential change of three phase transformations of different origins. Jump in atomic volumes of polymorph phases α-Fe ↔ γ-Fe in the region of phase transformation is explained by indirect shear plastic transformation of the α-Fe polymorph crystal lattice into the γ-Fe polymorph crystal lattice, as is customary to date, but by the sequential destructuring of the α-Fe polymorph into a mixture of “paracluster” and amorphous phases. Within the framework of these studies, the following unsolved problems are identified: firstly, the process during which a significant amount of activation energy G is absorbed, is unclear: for TPI 2300 ± 150 kJ/mol, for ZPI 2400 ± 200 kJ/mol; secondly, there is no explanation for the mechanism of the iron crystal lattice transition to the amorphous state when heated; thirdly, the temperature of the polymorphic transformation range in carbon steel 20 does not coincide with the similar temperature range on the Fe–C diagram.

摘要 铁的多晶型是铁碳合金工业技术中的一种基本相变,在铁的加热和冷却过程中有三种表现形式。对文献资料的分析表明,纯铁多晶体转变的机理缺乏相关信息。在这项工作中,使用高分辨率差示扫描量热仪(DSC)对第二种多晶体转变 α-Fe ↔ γ-Fe 进行了实验验证。研究对象是由技术纯铁(TPI-99.88% Fe)和高纯度区纯化铁(ZPI-99.995% Fe)线材制成的样品。加热和冷却均在氩气(99.9995% Ar)环境中进行。根据对 DSC 曲线的分析,得出了以下结果:热循环过程中多晶体转变的滞后值约为 11°C;铁的多晶体转变在加热和冷却过程中不可逆,并通过不同的机制发生;关于 α-Fe ↔ γ-Fe 在加热过程中的可逆多晶体相变是变形(扭曲)转变框架内的相重结晶的现有观点是站不住脚的。实验证明,在平衡条件下,纯铁的多晶体转变在加热时以无扩散的方式进行,三个不同来源的相变依次发生。在相变区域,多晶体相 α-Fe ↔ γ-Fe 的原子体积发生变化,其原因是 α-Fe 多晶体晶格间接剪切塑性变换为 γ-Fe 多晶体晶格,这是迄今为止的惯例,但 α-Fe 多晶体依次解构为 "paracluster "相和无定形相的混合物。在这些研究的框架内,发现了以下尚未解决的问题:首先,吸收大量活化能 G 的过程尚不清楚:TPI 为 2300 ± 150 kJ/mol,ZPI 为 2400 ± 200 kJ/mol;其次,铁晶格在加热时转变为非晶态的机理尚无解释;第三,碳钢 20 的多晶转变温度范围与铁-碳图上的类似温度范围不一致。
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引用次数: 0
Use of Polyacrylamide as an Additional Intensifier of the Sintering Process 使用聚丙烯酰胺作为烧结工艺的附加强化剂
Q4 Materials Science Pub Date : 2024-09-09 DOI: 10.3103/s0967091224700281
A. A. Odintsov, V. K. Nikolaev

Abstract

In this paper, we generalize the experience of using surfactants under laboratory and industrial conditions of the sintering process. The results of laboratory studies on the use of powdered polyacrylamide in agglomeration are presented. An analysis of the research results showed a positive effect of polyacrylamide on the performance of the sintering process and the quality of the sinter, which is associated with the formation of a more optimal granulometric composition of the pelletized charge and an increase in the temperature-thermal level of the sintering process. Based on the obtained laboratory data, recommendations for conducting industrial tests are formulated.

摘要 本文总结了在烧结工艺的实验室和工业条件下使用表面活性剂的经验。文中介绍了在团聚过程中使用粉末状聚丙烯酰胺的实验室研究结果。对研究结果的分析表明,聚丙烯酰胺对烧结工艺的性能和烧结矿的质量有积极的影响,这与成球装料形成更理想的粒度组成以及烧结工艺的温热水平提高有关。根据获得的实验室数据,提出了进行工业试验的建议。
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引用次数: 0
Crystallization of Aluminum Oxide in Liquid Steels 液态钢中的氧化铝结晶
Q4 Materials Science Pub Date : 2024-09-09 DOI: 10.3103/s096709122470030x
V. Yu. Stetsenko, A. V. Stetsenko

Abstract

Dissolved hydrogen acts as a demodifying element in the formation of aluminum oxide microcrystals in liquid steels. Hydrogen atoms in liquid steels serve as surface-active elements for aluminum oxide microcrystals. Modifiers significantly reduce the hydrogen concentration in steel melts. This enhances the process of coagulation of aluminum oxide microcrystals into large particles that quickly float in liquid steels. To more effectively remove aluminum oxide particles from them, the casting process should not begin immediately after treating steel melts with modifiers.

摘要溶解氢在液态钢中氧化铝微晶的形成过程中起到解调作用。液态钢中的氢原子是氧化铝微晶的表面活性元素。改性剂可大大降低钢液中的氢浓度。这就加强了氧化铝微晶凝结成大颗粒的过程,使其迅速漂浮在钢液中。为了更有效地去除钢液中的氧化铝微晶,在使用改性剂处理钢液后,不应立即开始浇铸工艺。
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引用次数: 0
Application of Сomputer Modeling for the Analysis of the Flow of Metal during the Settlement of Flat Billets 应用计算机建模分析扁锭沉降过程中的金属流
Q4 Materials Science Pub Date : 2024-09-09 DOI: 10.3103/s0967091224700335
K. N. Solomonov, L. I. Tischuk, S. M. Gorbatyuk, O. N. Chicheneva, A. A. Gerasimova

Abstract

Computer simulation of the metal flow pattern during the settlement of flat billets is considered on the basis of the developed “equi-theory” based on the principle of the shortest normal, which makes it possible to build a drawing of a multi-contour billet according to the specified dimensions, to determine the metal flow separating lines, streamlines, to analyze the metal flow pattern, and to substantiate the use of technological methods and structural elements that prevent or reduce the risk of defects. The general characteristics of broadly oriented, special and highly specialized software complexes are presented, their advantages and weaknesses are noted. The results of computer modeling of the metal flow pattern for complex multi-contour workpieces using the developed EQUI software package are shown.

摘要 在基于最短法线原理开发的 "等值理论 "的基础上,考虑了扁锭沉降过程中金属流动模式的计算机模拟,这使得按照指定尺寸绘制多轮廓扁锭图纸、确定金属流动分离线、流线、分析金属流动模式以及证实使用防止或减少缺陷风险的技术方法和结构元素成为可能。介绍了面向广泛的、特殊的和高度专业化的复合软件的一般特点,并指出了它们的优点和缺点。展示了使用开发的 EQUI 软件包对复杂多轮廓工件的金属流动模式进行计算机建模的结果。
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引用次数: 0
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Steel in Translation
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