A New Protocol for Obtaining Mucilage and Biopolymeric Ecofilms From Cacti

IF 2.8 4区 工程技术 Q2 ENGINEERING, MANUFACTURING Packaging Technology and Science Pub Date : 2024-03-01 DOI:10.1002/pts.2799
Lucas Vinícius Pierre de Andrada, Jheizon Feitoza do Nascimento Souza, Lady Daiane Costa de Sousa, Andréa Monteiro Santana Silva Brito, Ivo Diego de Lima Silva, Glória Maria Vinhas, Thieres George Freire da Silva, Natanael Lucena Ferreira, Fred Augusto Lourêdo de Brito, Adriano do Nascimento Simões
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Abstract

The objective was to produce an innovative biopolymeric ecofilm, using hydrotested and reused alcohol for mucilage extraction and incorporation of calcium lactate into the film. The mucilage of Nopalea cochenillifera (L.) Salm-Dyck was extracted with ethyl alcohol P.A. (99.8%) or reused alcohol after hydrodistillation (82%). Mucilage powder was hydrated (4% w/v), glycerol at a concentration of 60% and calcium lactate (0% and 2%) were added and the emulsion was then placed in the oven for 24 h to prepare the films. The innovation of this work was the recycling of the ethanol used to extract cactus mucilage in order to prepare ecofilms, which resulted in a more environmentally friendly production process. The industrial yield of mucilage extracted using distilled ethanol (1.3%) was lower than that of P.A. alcohol (3.3%). However, the mucilage extracted using distilled ethanol had a higher concentration of carbohydrates and phenolic compounds and lower levels of Na+ and K+, leading to reduced electrical conductivity. The biopolymeric ecofilm obtained was thinner (0.15 mm) and had lower solubility in water (43%) and moisture content (15%), greater transparency (12.65%) and higher tensile strength (12.91 MPa). The addition of calcium lactate in biopolymers decreased water solubility while increasing permeability and thickness. Furthermore, it enhanced the resistance and thermal stability of biopolymeric ecofilms. Thus, biopolymeric ecofilms of mucilage obtained showed potential for use in biofilms and edible coatings on fruits and vegetables, with a strong appeal for lower environmental impact and, consequently, being able to reduce manufacturing costs for the industry.

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从仙人掌中获取粘液和生物聚合物生态膜的新方法
研究的目的是生产一种创新的生物聚合物生态薄膜,使用经过氢化测试和重复使用的酒精提取粘液并将乳酸钙加入薄膜中。用乙醇提取 Nopalea cochenillifera (L.) Salm-Dyck 的粘液(99.8%)或水蒸馏后再利用的酒精(82%)。将粘胶粉水合(4% w/v),加入浓度为 60% 的甘油和乳酸钙(0% 和 2%),然后将乳液置于烘箱中 24 小时,制备薄膜。这项工作的创新之处在于回收用于提取仙人掌粘液的乙醇,以制备生态薄膜,从而实现更环保的生产工艺。使用蒸馏乙醇提取粘液的工业产量(1.3%)低于 P.A. 醇(3.3%)。不过,使用蒸馏乙醇提取的粘液中碳水化合物和酚类化合物的浓度较高,而 Na+ 和 K+ 的含量较低,导致导电性降低。获得的生物聚合生态膜更薄(0.15 毫米),在水中的溶解度(43%)和含水量(15%)更低,透明度更高(12.65%),抗拉强度更高(12.91 兆帕)。在生物聚合物中添加乳酸钙可降低水溶性,同时增加渗透性和厚度。此外,乳酸钙还增强了生物聚合物生态膜的抗性和热稳定性。因此,所获得的粘液生物聚合物生态膜显示出在生物膜和水果蔬菜可食用涂层中的应用潜力,对降低环境影响具有强烈的吸引力,并因此能够降低工业制造成本。
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来源期刊
Packaging Technology and Science
Packaging Technology and Science 工程技术-工程:制造
CiteScore
4.90
自引率
7.70%
发文量
78
审稿时长
>12 weeks
期刊介绍: Packaging Technology & Science publishes original research, applications and review papers describing significant, novel developments in its field. The Journal welcomes contributions in a wide range of areas in packaging technology and science, including: -Active packaging -Aseptic and sterile packaging -Barrier packaging -Design methodology -Environmental factors and sustainability -Ergonomics -Food packaging -Machinery and engineering for packaging -Marketing aspects of packaging -Materials -Migration -New manufacturing processes and techniques -Testing, analysis and quality control -Transport packaging
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