Anis Fatema;Shirley Chauhan;Mohee Datta Gupta;Aftab M. Hussain
{"title":"Investigation of the Long-Term Reliability of a Velostat-Based Flexible Pressure Sensor Array for 210 Days","authors":"Anis Fatema;Shirley Chauhan;Mohee Datta Gupta;Aftab M. Hussain","doi":"10.1109/TDMR.2023.3340711","DOIUrl":null,"url":null,"abstract":"Pressure sensors are subjected to continuous force and stress that may affect the operation of the sensor in the long run. Reliability is a crucial factor that must be considered when designing and fabricating any sensor. It is essential to test the material used in the sensor to assess the reliability of the complete product. In this work, we report the long-term reliability of a flexible pressure sensor mat using a carbon-impregnated polymer, velostat, which is a flexible, light, and thin polymer composite material with piezoresistive properties. We focus on the analysis of the performance of a flexible pressure sensor array under long-term and repeated loading. Tests were performed every fortnight for 210 days. We have observed that the material characteristics of the velostat material change on repeated application of pressure up to a certain time frame. For a given loading, once the material settles, the change in resistance of the material becomes consistent for a given application of pressure. We have also analyzed the changes in the parameters associated with the 2-parameter model, and have analyzed the effect of crosstalk on the sensor matrix for different pitch lengths to select the best pitch that will give us the minimum crosstalk. We have observed that the error rate of the sensor pixels decreased by 53 percentage points in 210 days. The results obtained from the experimental tests for reliability reveal a practical possibility of implementing velostat-based pressure sensors in wearable and healthcare devices and provide steps to take while calibrating an as-fabricated velostat-based sensor.","PeriodicalId":448,"journal":{"name":"IEEE Transactions on Device and Materials Reliability","volume":"24 1","pages":"41-48"},"PeriodicalIF":2.5000,"publicationDate":"2023-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"IEEE Transactions on Device and Materials Reliability","FirstCategoryId":"5","ListUrlMain":"https://ieeexplore.ieee.org/document/10349695/","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, ELECTRICAL & ELECTRONIC","Score":null,"Total":0}
引用次数: 0
Abstract
Pressure sensors are subjected to continuous force and stress that may affect the operation of the sensor in the long run. Reliability is a crucial factor that must be considered when designing and fabricating any sensor. It is essential to test the material used in the sensor to assess the reliability of the complete product. In this work, we report the long-term reliability of a flexible pressure sensor mat using a carbon-impregnated polymer, velostat, which is a flexible, light, and thin polymer composite material with piezoresistive properties. We focus on the analysis of the performance of a flexible pressure sensor array under long-term and repeated loading. Tests were performed every fortnight for 210 days. We have observed that the material characteristics of the velostat material change on repeated application of pressure up to a certain time frame. For a given loading, once the material settles, the change in resistance of the material becomes consistent for a given application of pressure. We have also analyzed the changes in the parameters associated with the 2-parameter model, and have analyzed the effect of crosstalk on the sensor matrix for different pitch lengths to select the best pitch that will give us the minimum crosstalk. We have observed that the error rate of the sensor pixels decreased by 53 percentage points in 210 days. The results obtained from the experimental tests for reliability reveal a practical possibility of implementing velostat-based pressure sensors in wearable and healthcare devices and provide steps to take while calibrating an as-fabricated velostat-based sensor.
期刊介绍：
The scope of the publication includes, but is not limited to Reliability of: Devices, Materials, Processes, Interfaces, Integrated Microsystems (including MEMS & Sensors), Transistors, Technology (CMOS, BiCMOS, etc.), Integrated Circuits (IC, SSI, MSI, LSI, ULSI, ELSI, etc.), Thin Film Transistor Applications. The measurement and understanding of the reliability of such entities at each phase, from the concept stage through research and development and into manufacturing scale-up, provides the overall database on the reliability of the devices, materials, processes, package and other necessities for the successful introduction of a product to market. This reliability database is the foundation for a quality product, which meets customer expectation. A product so developed has high reliability. High quality will be achieved because product weaknesses will have been found (root cause analysis) and designed out of the final product. This process of ever increasing reliability and quality will result in a superior product. In the end, reliability and quality are not one thing; but in a sense everything, which can be or has to be done to guarantee that the product successfully performs in the field under customer conditions. Our goal is to capture these advances. An additional objective is to focus cross fertilized communication in the state of the art of reliability of electronic materials and devices and provide fundamental understanding of basic phenomena that affect reliability. In addition, the publication is a forum for interdisciplinary studies on reliability. An overall goal is to provide leading edge/state of the art information, which is critically relevant to the creation of reliable products.
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