Effects of peening conditions and sheet geometry on spherical to cylindrical deformation shifts

IF 2.9 3区 工程技术 Q2 AUTOMATION & CONTROL SYSTEMS International Journal of Advanced Manufacturing Technology Pub Date : 2024-03-19 DOI:10.1007/s00170-024-13387-0
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Abstract

Peen forming is a method for deforming metal sheets by introducing plastic strain near the peened surface through shot impacts. The resulting shape after peen forming is affected by peening conditions (such as shot velocity, shot diameter, and nozzle trajectory) and the specimen size. This study aimed to clarify the mechanism of the spherical to cylindrical deformation shift in peen forming, through experiments and numerical simulations using the finite element method by varying the specimen geometry, nozzle trajectory, and air pressure. The deformation of sheets, 200 mm × 200 mm × 2 mm (length, width, thickness), shifted from spherical to cylindrical at an approximate curvature of 0.4 m−1. These shifts occurred at smaller curvatures in wider specimens. Numerical simulation using a three-step finite element method was used to calculate the spherical to cylindrical deformation shift. The simple spherical bending model showed that the deformation shifted from spherical to cylindrical, when the strain in the center of the thickness at the edge of the sheet was compressive. This result was consistent with the experimental and numerical simulation results.

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强化条件和板材几何形状对球形到圆柱形变形转变的影响
摘要 强化成形是一种通过喷丸冲击在强化表面附近引入塑性应变使金属板变形的方法。强化成形后的形状受强化条件(如喷丸速度、喷丸直径和喷嘴轨迹)和试样尺寸的影响。本研究旨在通过改变试样几何形状、喷嘴轨迹和气压,利用有限元方法进行实验和数值模拟,阐明强化成形过程中球形变形向圆柱形变形转变的机理。200 mm × 200 mm × 2 mm(长、宽、厚)的板材在曲率约为 0.4 m-1 时从球形变形转变为圆柱形。在较宽的试样中,当曲率较小时也会发生这些偏移。使用三步有限元法进行的数值模拟计算了球形到圆柱形的变形转变。简单的球形弯曲模型显示,当板材边缘厚度中心的应变为压缩应变时,变形从球形转变为圆柱形。这一结果与实验和数值模拟结果一致。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
CiteScore
5.70
自引率
17.60%
发文量
2008
审稿时长
62 days
期刊介绍: The International Journal of Advanced Manufacturing Technology bridges the gap between pure research journals and the more practical publications on advanced manufacturing and systems. It therefore provides an outstanding forum for papers covering applications-based research topics relevant to manufacturing processes, machines and process integration.
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